An Insider’s Look at Helicopter Spray Operations

Fascinating work with a lot of very specialized equipment.

My friend Sean runs a helicopter spraying operation. (You might know about this kind of work by another name: crop dusting.) The business is highly regulated not only by the FAA to ensure that operators and pilots have the skills and knowledge to do the work safely from an aviation perspective, but also by state and local agencies concerned with the safety of the chemicals being sprayed. It also requires a ton of very costly specialized equipment, from spray rigs that are semi-permanently installed on the helicopter to navigation equipment that helps the pilot ensure chemicals are spread evenly over crops to mixing and loading equipment to get the chemicals into the helicopter’s spray tanks.

Sean's Helicopter with Spray Gear
Sean’s helicopter with spray gear. He was running rinse water through the system on the ground here.

A lot of people have asked me why I don’t go into this business. Although I’d love to fly spray jobs, I have absolutely no desire to invest in the required equipment, start selling spray services to potential clients, or deal with the government agencies that need to get involved for each job. Or have employees again.

Sean is just getting his business off the ground (no pun intended) after over a year of spending money on equipment and jumping through hoops with the FAA. While I wouldn’t say he’s struggling, he’s certainly motivated to complete contracts and collect revenue. Unfortunately, it’s not the kind of work a pilot can do cost effectively without help. He needs at least one person on the ground to mix and load chemicals, refuel the helicopter, and keep the landing zone secure.

Sean was having trouble finding someone to do the job. It’s not because he isn’t paying — I think he’s paying pretty good. Trouble is, a lot of folks either (1) don’t want a job that doesn’t guarantee a certain number of hours a week or (2) don’t like physical labor. Because the job depends on when there’s a contract to fulfill and what the weather is like when the job needs doing, hours are irregular. And it is tough physical work.

Spray Gal
Here I am in my coveralls, hamming it up for a selfie between loads.

I know because I stepped up to the plate to help him with his first two big jobs. I thought I’d spend a bit of time talking about this work from the loader’s point of view.

The Job

The pilot’s responsibilities are to spread the loaded chemicals over the crops to be sprayed using the tools in and on the helicopter. I can’t speak much about that because I haven’t flown a spraying mission. I can tell you that in a light helicopter like the Robinson R44, the pilot is doing a lot of very short runs — sometimes only a few minutes — and is often spending more time getting to and from the spray area than actually applying the spray. For that reason, the landing/loading area needs to be as close to the crops as possible — usually somewhere on the same property. The pilot is taking off near max gross weight for most flights and landing relatively light. And there are a lot of take offs and set downs. As I told Sean the other day, doing spray runs is a lot like doing hop rides at fairs and airport events — you just don’t need to talk to your passengers.

The loader’s responsibilities — well, that’s something I can address since I’ve been wearing that hat for the past two weeks.

When the pilot is warming up the aircraft for the first flight of the day, the loader is mixing the first batch of chemicals. Sean’s current setup includes a mix trailer that holds 1600 gallons of fresh water, a Honda pump, a mix vat, and a dry mix box. With the pump running, I turn valves to add 50 gallons of water to the vat, which is constantly mixing. Then I add about 4-6 capfuls of an anti-foam agent (which is not HazMat) to the vat, followed by a specific amount of chemical provided in 32-ounce bottles.

Mix trailer
Sean’s mix trailer onsite at an orchard near Woodland, CA. This is the “business end.” The mix vat is on the left.

Luna Sensation
This is how the chemical we’re using is shipped: in 32-ounce bottles.

The chemical we’ve been using is a “broad spectrum fungicide for control of plant diseases” made by Bayer (yes, the aspirin people). It is highly regulated and must be kept under lock and key when not in use. It looks a lot like Milk of Magnesia, which was a constipation remedy my grandmother gave us when I was growing up. It doesn’t smell as good, though. (And I’m certainly not going to taste it.) If you’re not familiar with that, think of an off-white Pepto Bismol. We’re spraying this stuff on almond trees and there’s a definite deadline to getting it done.

Here’s where some math comes in. The guy who wrote up the specs for our client’s orchard wants 6.5 ounces of the stuff applied per acre. The helicopter can take 50 gallons of chemical mix at a time. That 50 gallons covers 2.5 acres. So how much do I need to put into the vat for each 50 gallon load? 6.5 x 2.5 = 16.25. Round that down to the nearest whole number for 16. This is an easy mix because the chemical comes in 32 ounce bottles and there are measuring tick marks on the bottle at 8, 16, and 24 ounces. That makes it easy to add half a bottle and get it right. But if it didn’t work out so smoothly, we could use a big measuring cup Sean has to get the right amount.

So I add the chemical and the mixer mixes it up. If I’ve finished the bottle, I need to rinse it, which I do by dipping it in the mixer and then swishing it around a few times before dumping it into the mix. Then I put the empty bottle away in a box; even the empties are accounted for at the end of a job.

As you might imagine, I’m wearing protective gear: rubber gloves and coveralls. This particular chemical isn’t very nasty and I’m not likely to breathe it so I don’t need to wear a respirator or anything like that. (If I did, I probably wouldn’t be helping out.)

All this tank filling and mixing takes me less than 2 minutes.

Stopwatch
I timed one of our cycles. Lap 1 was skids down to skids up: my loading work. Lap 2 was skids up to skids down: Sean’s flight. Less than 4 minutes for a cycle.

When Sean is ready for chemical, I turn the valves on the trailer’s mix system to direct mixed chemical into a thick long hose with a specialized fitting at the end. I bring the fitting over to the helicopter, drop down to my knees (which is why I also wear knee pads), and mate the hose fitting to a fitting on the helicopter’s tank. I then turn a valve on the hose fitting to get the mix flowing into the helicopter. I watch the mix vat the whole time and turn the valve off when it gets near the bottom so I don’t run it dry. Then I get back up and use a pull cord on a pump on the same side of the helicopter to start up his pumping system. When that’s running, I give Sean a thumbs up and head back to the trailer, gently resting the hose fitting on the hose along the way.

I timed this once and it took just over a minute, but that’s because it took two tries to get the helicopter’s pump going.

Sean lifts off immediately — often while I’m still walking away — and I get back to work mixing the next batch. When I’m done with that, I wait until Sean returns. It’s usually less than 4 minutes. Then I’m turning valves on the trailer quickly, sometimes before he even touches down. My goal is to minimize load time so he can take off again quickly.

Landing
Here’s Sean coming in for a landing beside the trailer. And yes, his approach route for a while was under a set of wires. (The rest of the time, he was departing under them.)

I usually leave the pump on the whole time I’m in the loading area, although if Sean’s work area is more than a minute or two from the landing zone, I sometimes shut it off. I wear ear plugs or earbuds so I can listen to music while I work. I keep a radio in my pocket so I can hear Sean if he calls for something or warn him if there’s a problem with the landing zone.

Beyond Mixing/Loading

Every six or seven runs, Sean needs fuel. He often radios ahead, but if he doesn’t or if I don’t hear the radio, I can tell he needs fuel because he throttles down to idle RPM (65%) after landing or makes a hand signal. In that case, I’ll fill the chemical first and return the hose to its resting position, then turn on the fuel pump on his truck, and walk the hose over to the passenger side of the helicopter. Sean said fueling is usually done by walking around the back, but no one can pay me enough money to walk between a helicopter’s exhaust pipe and tail rotor while it’s running. So I walk around the front, dragging the hose under the spray gear to get into position. Then I pump fuel until he gives me a signal to stop. It seems to me that he’s half filling the main tank each time — that’s about 14 gallons less whatever he already has in there.

When I’m done, I cap the tank, carefully walk the hose around the front of the helicopter to the truck, and then go back to start that pesky helicopter pump. Thumbs up and he takes off. I usually remember to turn the fuel pump off. Then I mix another batch of chemical so I’m ready when he returns.

Occasionally his pump or mine needs fuel. He uses helicopter fuel — it’s just 100LL AvGas — for both pumps. He keeps a jug of it at the mix trailer. I do the fueling.

Keeping the landing zone secure is pretty easy. On our last job, we were in a nice concrete loading area for a hay operation. Trucks did come and go, but in most cases, they saw Sean landing or sitting in the landing zone and waited until he was safely on the ground or had departed. Twice I tried to signal trucks to stop when I saw him coming in but they didn’t — both times they didn’t see the signal until it was too late and Sean aborted the landing. In our current landing zone, which is a dirt patch at the edge of the orchard, there’s a truck that comes and goes to haul out dead trees cut into firewood; the driver of that rig seems to pay attention and stops when I signal him.

Getting Physical

The job is extremely physical. All day long I’m walking around the trailer, truck, and helicopter; climbing up and down on the trailer’s mix station and truck bed; and hauling heavy hoses, fuel jugs, and cartons of chemical. And dropping to my knees (and then getting up) when I load the helicopter. And don’t even get me started with the pull cord on the helicopter’s pump, which I apparently pull too hard half the time.

I move at a quick pace, but I don’t run. Running is dangerous. Too easy to trip on a hose or a skid. Too many very hard things to crack your skull on if you fall. Anyone who runs while doing this job is an idiot.

But it can’t be too physical, right? After all, I’m a 55-year-old woman and I’m not in the best of shape. And I’m doing it all — although I’m exhausted at the end of the day.

Hours and Break Time

The job is weather dependent. We can’t work if it’s raining or likely to rain. We can’t work when the wind is more than 7 or 8 knots. We didn’t work Sunday because it was raining on and off all day and very windy.

But when we can work, we start early. We’re typically at the landing zone about an hour before dawn. Usually, Sean gets there first since he has more to do to get ready. He fills his truck’s fuel transfer tank with 100LL from the local airport. That can take 20-30 minutes. Then he comes back to the landing zone and, if the water tank is less than half full, he hooks it up to his truck and drags it to his water source and fills it. That’s another 20-30 minutes. Then he brings it back to the landing zone and positions it based on the wind direction, slipping 4×4 pieces of wood under the trucks rear wheels to bring the front end of the trailer up.

By that time it’s nearly dawn and I’ve arrived. I prep my work station by setting out chemical and anti-foam bottles in the trays on one side of the trailer and boxes for the empty bottles on the other. I suit up in the coveralls and get my knee pads on. While he’s preflighting the helicopter, I’m mixing the first batch of chemicals so I can load as soon as he starts up.

We work pretty much nonstop until we’re out of water. More math: If the trailer’s tank holds 1600 gallons and we’re using 50 gallons per load, we can do roughly 32 loads (1600 ÷ 50) before we’re completely out of water. That’s two 8-bottle cases of chemical. It’s also 80 acres. If you figure an average of 6 minutes per spray run/loading cycle, that’s about 3-1/4 hours.

When we’re out of water, I get my break because Sean has to fetch fuel and water using his truck. There’s nothing too difficult about doing any of it, but since I can really use a break after working that hard for that long, I won’t volunteer to do it. Instead, I strip off my protective gear, wash my hands (if I can), and take Penny for a walk. (She waits in the truck while I’m working.) Or sometimes I run out and get a bite to eat. Or eat a snack I’ve brought with me. That break lasts about an hour. Then it’s back to work all over again for another 3+ hours.

At the end of the day, we run three rinse cycles through all the equipment. I “mix” batches with just water. The first one usually includes some anti-foam stuff because the foam really gets out of hand if I don’t. The second two are straight water. I purposely overfill the mix tank on the third run to make sure the water gets all the way up the sides. Each load gets pumped into the helicopter and sprayed out to clean the spray rig.

Container
The most difficult thing I did on Saturday was to get this container open so I could lock up two cases of chemical.

Then we wind up the hoses, secure the helicopter — or bring it back to base if Sean is near his hangar — lock up any unused chemicals and empty bottles, and call it a night. By that time, it is night; we often do the rinse cycles in the dark. I bring a lantern so I can see.

It’s long day. A very long day. I’ll start at 6 and finish by 7 with two hour-long breaks in the middle of the day. That’s 11 hours of active work.

On Saturday, we worked for most of the day. Yesterday was Sunday and we would have worked all day if the weather was right. There are no “weekends” in this line of work.

So yeah: this job wouldn’t be very attractive to someone who prefers to sit on his ass all day.

But I’m getting a great workout. I know I am because every single muscle in my body was screaming at me this morning when I got out of bed. No pain, no gain, right?

Right?

Why I’m Doing It

Although Sean is paying me for this work and the pay isn’t bad, I’m not doing it for the money. I’m doing it for two reasons:

  • Sean is a friend and he really needs to get this business off the ground. Without a helper, he’d have to mix and load by himself. He’d likely only get a fraction of the acreage done each day. The first orchard I helped him with was 1,000 acres and he did have another part time helper. This one is about 500 acres and there is no other helper. It would take him well over a week to do it by himself. Together, we’ll knock it off in less than 4 days.
  • I have a natural curiosity about how things work. The best way to learn about something is hands on. I know a lot more about the spray business now than I did two weeks ago and that’s a real motivator for me.

We’re down in Turlock, CA for this job. It’s 100 miles from Sean’s base near Woodland, which is also where I’m camped out for the next few weeks. Although I wanted very much to bring my camper down here with me and live in the orchard, Sean needed me to tow the mix trailer while he towed his helicopter.

Spray Gear
Here we are on Friday morning, just before dawn, ready to head down to Turlock with the mix trailer behind my truck and helicopter trailer behind Sean’s.

I’m very glad I let him have his way. We’re staying in very comfortable rooms at what’s probably the nicest Best Western I’ve ever stayed in. After months of mostly living in my camper, I admit that it’s nice to have a good, long, hot shower every day. So that’s a bonus.

And isn’t that what life is all about? Doing different things? Seeing different things? Experiencing different things?

That’s what it’s all about for me.

But I admit that I do hope Sean finds a new helper for his next job. I’m not staying in California much longer and I’m ready to hang up my spray loader cap.

Helicopter Flight from Washington to Arizona, Day 2: Desert Heat and Familiar Terrain

Descending into the desert’s warmth and well-known flight routes.

I woke at around 5 AM. Actually, Penny woke me up that early. She left the bed and for a while I just lay there, half asleep, wondering where she’d gotten to in the vast attic guest room. Then I remembered that I hadn’t closed the door and realized that she might have gone downstairs. I jumped out of bed and headed down to find her.

She was in the kitchen at the back door with the other three dogs. I opened the door to let them all out. The morning was cool and the sky was clear with the waning gibbous moon hanging high in the western sky. The autumn leaves rustled in the gentle breeze. I waited patiently, then got the dogs back in, one at a time, and closed the door.

Megg was awake, getting ready for work. We talked quietly in the kitchen for a few minutes before she headed off to the shower and I headed back upstairs.

A while later, Megg was upstairs to say goodbye. I wasn’t sure how long we’d stay — it depended on when Jeremy could be ready — and she knew she wouldn’t be home until at least 10 AM. I hoped to be in the air by then. So we said goodbye, possibly until July, and she headed off to work.

Meanwhile Jeremy was still asleep and I wanted coffee. Megg had told me about a place walking distance from her home, Alchemy Coffee. I checked it out on Google Maps and saw that it was only 0.6 miles away and opened at 6:30 AM. I got dressed, grabbed my coat and Penny’s leash, and headed out for a walk — or more like a mission — in the predawn light.

Salt Lake City Capitol Building
I got a neat view of the Capitol building as I walked back to Megg’s house. There was something kind of surreal about the way the first light illuminated the flag outside.

Megg lives in Salt Lake City proper, not far from Capitol Hill. If you think it would be very urban, you’d be wrong. It’s a really nice residential neighborhood with lots of houses of various styles and ages. Sidewalks on both sides of the street keep you off the road as you wander past front yards, often under overhanging trees. It wasn’t a long walk at all, but there was one steep hill, about two blocks long, just as Megg had warned me. I passed within two blocks of the Capitol building and arrived at Alchemy right around 7 AM.

I had my latte and an almond danish while sitting at an outside table with Penny. By that time, it was fully light, although the sun hadn’t cleared the mountains to the east yet. The coffee shop did a brisk business, with about half of its patrons parking briefly at the curb while they ran in for their coffee.

I caught up on Twitter and Facebook activity while I slowly drained my cup. I also checked in for my flight out of Phoenix the next day, very pleased that I’d gotten a First Class upgrade again. I switched my seat from an aisle to a window seat using the Alaska Airlines app. (Does anyone other than me remember the red paper tickets we used to have and waiting on line to change a seat?)

I texted Jeremy to let him know that I wanted to head out by 9 AM. He agreed that an early start would be best. Then I headed back on a slightly different route, really enjoying the variety of architecture along the way.

Back at the house, I let the dogs out again as Megg had asked me to. Her son was still asleep and I tried not to bother him. Jeremy was packing up. When he was ready to go — I’d already packed up before leaving for coffee — I used my phone to call an Uber. A car was at the curb less than 5 minutes later.

We talked Uber along the way. I’d recently become an Uber driver but didn’t drive much, mostly because demand was so low in Wenatchee that it was a waste of time to hang out in town waiting for a call. I learned a few things from the driver’s point of view. Unfortunately, he had trouble finding Skypark and I had to direct him the last mile or so. The fare was only around $12, which I thought was good for a 7-mile drive.

Leg 4: Salt Lake City to Bryce Canyon

After preflighting and adding a quart of oil — I added either a quart or half quart at every fuel stop — we loaded up the helicopter, climbed on board, and started up. It was probably about 9:15 when we got airborne.

TAC for Salt Lake
This closeup of the Salt Lake TAC shows how close Skypark is to Salt Lake City’s surface airspace.

The first challenge was crossing through the surface area of Salt Lake City’s Class Bravo airport along the I-15 freeway. I had to get clearance and I wasn’t able to make contract until I was airborne. Because Skylark is right next to Salt Lake City’s surface airspace, I had to head due east to make contact and get clearance. I called on the wrong frequency (of course) and had to switch to another one, which I managed to screw up once. So I was orbiting a bit out there until we got it sorted out and I got the clearance I needed. Then it was an easy flight south.

The only thing I regret is not turning on the GoPro. Although I had remembered to turn on the wifi and camera, I’d forgotten to turn the camera on. It’s a real shame because I think I could have gotten a few nice shots as we flew past downtown Salt Lake City.

The last tower I had to talk to — at least for a while — was Provo. Again, I asked for and got clearance to follow I-15 south. Using a landmark like a freeway makes it very easy to tell a tower what you want and make sure you both know exactly where you’re supposed to be.

Leg Four
The fourth leg of our trip, recorded by ForeFlight.

Past Provo and abeam Spanish Fork, I veered to the east a bit to enter the valley that would take me along route 89 to Bryce Canyon. That put us in a series of long, relatively narrow valleys between mountain ranges that rose up to 9,000+ feet on the west and 11,000+ feet on the east. There were a few towns along the way and lots of farmland. Very rural, almost remote. And then another narrower, more remote valley with 11,000+ foot mountains on either side. It was 213 nautical miles from Skypark to Bryce Canyon and it took us nearly 2-1/2 hours to cover that distance. I’d been hoping to refuel at Page, AZ, but it didn’t look like we’d make it so we stopped at Bryce.

Bryce Hangar
The old log hangar at Bryce Canyon Airport.

The last time I’d been to Bryce Canyon Airport had been way back in January 2013 on a photo flight with a good client. He’d been assigned by Airpano to get pictures of Bryce Canyon in winter for their panoramic image project. We flew up from Phoenix and wound up getting snowed in for two nights before we could do the shoot. You can read a bit about it here. On that last visit, the airport guy had been extraordinarily helpful with weather-related problems — so helpful that my client and I had each tipped him $100. I still have the t-shirt he gave me when I wanted to buy one; I call it my “hundred dollar t-shirt.” I was looking forward to seeing him, just to see if he remembered me. But he wasn’t there. It was a different guy who was older and not quite as friendly. I think he was put off by Penny, who first came into his office off-leash. Oops.

Anyway, he fueled us up while we used the bathroom. I was out on the ramp again chatting with him when the local sheriff’s office guy came up, in uniform. I wondered if we’d done something wrong but couldn’t imagine what it might be. But he was just there to chat with his airport buddy, to kill time on a nice day.

And it was a nice day — unseasonably warm for October, especially at Bryce’s 7590-foot elevation. The kind of day you’d want to sit out in the sun on one of the chairs they had on the FBO porch. In the 50s, at least. I didn’t even need my jacket.

Leg 5: Bryce Canyon to Sedona

Of course, Bryce Canyon Airport is only a few miles from Bryce Canyon National Park, so there’s no chance we’d leave there without a nice little flyby. I felt bad for Jeremy, who’d really hoped to visit friends and his daughter on the way south. I thought of Bryce Canyon, which he’d never been to, as a sort of consolation prize.

Bryce Canyon is really a misnomer; it’s not a canyon at all. It’s basically a cliff face where Mother Nature has eroded rocks with wind and rain, exposing the red sandstone layers and carving out towers called hoodoos. These are visible from various lookout points along a rim road on the top of the cliff as well as from the air to the southeast of the park itself. At least one tour operator does helicopter tours there. Although the airspace is clearly marked for the National Park, I know the rules: pilots are requested to avoid flight within 2,000 feet of the ground or cliffs (or hoodoos) within that area. That doesn’t mean flight is forbidden. So a quick flyby wouldn’t break any rules and likely wouldn’t bother many tourists. After all, there’s a tour operator likely flying by multiple times in a day for a lot longer and a lot closer.

And I did keep it quick. I made a big loop out toward Tropic and then came in closer with Jeremy’s side facing the park. He shot a bunch of photos. The nosecam didn’t really get any good shots, but one was sharable. Then we continued on our way.

Bryce
Keep in mind that I was turning when the nosecam captured this image of Bryce Canyon.

It was around then that I first caught sight of Navajo Mountain. This is a huge landmark for me. It means coming home, returning to a place that I know very well: Lake Powell. I can’t tell you how many hours I’ve spent over the lake with photographers on board. Easily over 200. I missed it and I wanted to fly it again, but I wasn’t interested in flying over it with a nearly timed-out engine that was making metal shavings. I’ve tentatively planned a photo shoot there in April 2017, before I bring the helicopter back to Washington from its California frost contract. If you’re interested, you might want to check this out. And tell your friends.

West of Page
Typical terrain west of Page, AZ. If you look closely at the horizon, you should be able to see Navajo Mountain off it in the distance.

We took an almost direct route to Page, AZ from there, taking a slight detour to visit the Wahweap Hoodoos. Then we flew past the Glen Canyon Dam, over Horseshoe Bend, and down toward Lees Ferry. I skirted the edge of the Grand Canyon Airspace, flying over the Navajo Reservation, seeing wild horses and the remains of old hogans. All of this was familiar to me but new to Jeremy. For some reason, the helicopter felt lighter, happier, faster. Probably my imagination, but maybe it knew it was returning to familiar terrain?

Horseshoe Bend
Horseshoe bend from about 700 feet up. Not nearly as impressive as it is from much higher looking almost straight down.

Vermillion Cliffs
Lees Ferry with the Vermillion Cliffs behind them.

Marble Canyon
Marble Canyon looks like a giant crack in the earth as it winds across the plateau toward the Grand Canyon.

We reached the Little Colorado River Gorge and I flew along the top of it, keeping the nosecam in mind for a different view. I think I could have gotten better shots from higher up, with the camera pointing more down. Next time?

Little Colorado River Gorge
The Little Colorado River Gorge, heading toward the Grand Canyon.

Then we climbed up onto the Coconino Plateau and I steered almost due south toward Sedona. There’s a lot of nothing out there, but Jeremy managed to spot some wild horses where I’d never seen wild horses before.

Closer to Flagstaff, the air was smoky. There were fires burning but because there were no TFRs in the area, I assumed they were controlled burns. We dropped down into Oak Creek Canyon just west of Flagstaff Airport’s airspace. It was a bit bumpy as we followed the canyon down. We were flying into the sun again, so the nosecam didn’t capture any good images. I can’t remember, but I’m pretty sure this was Jeremy’s first time in Sedona. I think he was impressed by the red rocks.

Leg 5
The fifth leg of our trip, as recorded by ForeFlight.

We lined up to land along the taxiway. I was just looking for parking on the ramp when I remembered that they liked helicopters to park in the remote helicopter landing area far to the southwest corner of the field. I decided to try landing with the planes, which was much closer to the terminal and restaurant. I chose a spot in the last row, isolated from the parked planes, with my tail rotor out toward the taxiway so I didn’t have to worry about anyone walking behind me. In the old days, someone would get on the radio and tell me to move. But that day there was silence. There was someone mowing out by the helipads and I figured they either didn’t care or weren’t using them that day. So I shut down.

Of course, the woman operating the mower came out to scold me when the blades had stopped. She claimed it was “safer” for me to park down in no man’s land. (Okay, not what she called the helipads.) Safer? I couldn’t see how, especially since it required us to walk along an active taxiway to get to the terminal. I feigned ignorance and said we’d be gone soon anyway. Knowing she couldn’t expect me to start it back up just to move it for an hour-long stay, she left us, looking frustrated and annoyed.

Parking at Sedona
I don’t see what’s so unsafe about this parking spot.

I ordered fuel and we chatted with the pilot of a Cessna on floats that was on a cross-country from Minnesota (if I remember correctly) to California. Seaplanes are pretty rare in Arizona (although the state does have more boats per capita than any other state in the country).

We went to the restaurant and got a table outside so Penny could sit with us. Our waiter, whose name was Ferrari, was very pleasant but not a very good waiter. It took forever for him to bring our drinks. (Penny actually got water before we did.) We were all famished so I ordered an appetizer to share. We both ordered salads. The food, when it came, was good and really hit the spot. I shared some of the chicken from my salad with Penny. I also had one of their mango cake desserts, which was just as delicious as I remembered it being. Jeremy picked up the extremely large tab, I paid for gas, and we headed back out to the helicopter.

Leg 6: Sedona to Phoenix

By this time, my dinner date in Wickenburg had been cancelled and I’d made arrangements to meet my friend Mike at his airpark home near Phoenix instead. He had to go to work so time was limited. Still, I couldn’t resist detouring through Wickenburg. Since my old house was sold in 2015, I’d become friends with the new owners. They’d made some improvements to the house since moving in and although I’d seen a few pictures, I hadn’t actually seen the house itself since I left it in May 2013. I thought it might be nice to do a flyby. Maybe Jeremy could get some nice aerial photos that I could pass along to the new owners.

So we left Sedona flying northwest, along the red rock cliffs. Although the light wasn’t quite right for photos, I did manage to get a few good images.

Sedona from Airport Mesa
Here’s a look at Sedona right after departing northwest bound from the airport, which sits atop a Mesa.

Sedona's Red Rock
The red rocks of Sedona, west of town.

After crossing Sycamore Canyon, I headed toward Prescott on a path that took us within sight of Jerome. From there, we transitioned the southeast side of Prescott’s airspace and followed the Hassayampa River all the way down to Route 93 in Wickenburg. I adjusted my course to intercept Cemetery Wash and followed that up past my old home. It looked great from the air — the new owners are really taking good care of it. I was amazed by the size of the Mexican fan palm in the side yard — I remember planting that tree when it was shorter than me and now it stands at least 30 feet tall. I circled the house and Jeremy shot photos. I still haven’t seen them, but I’m sure he got at least one good one to share.

From there, we headed southwest toward Vulture Peak. I did a quick flyby, pointing out the trail that wound up to the saddle for Jeremy’s benefit. I looked forward to hiking the peak in a few months when I was back in town with friends.

Then I headed southeast toward Hangars Haciendas, the airpark where my friends Mike and Cheryl live. I worked the GPS and radio. I had to connect with Luke Approach to enter and transition the jet training area northwest of Glendale. That was the biggest challenge since I was flying only about 700 feet up — my usual cruise altitude — and had to call from so far out that they couldn’t pick up my transmission. That meant climbing. We finally connected and I got a squawk code and transition instructions. They asked for my destination and I told them Hangars Haciendas.

“What airport is that near?” the controller responded.

“It is an airport,” I replied. “A residential airpark southwest of Sky Harbor.”

Leg 6
The sixth leg of our trip, recorded by ForeFlight. This was the scenic, time-wasting portion of the flight.

Clearly, he had no clue where I was going, but he understood that I had to go through Goodyear’s airspace so he handed me off to that controller when I got closer. That guy cleared me to transition eastbound along I-10. There was a tense moment when he pointed out an aircraft in downwind and I couldn’t see it. I offered to stay north of I-10 and he accepted that. Jeremy saw the plane before I did and it really was no factor. But I could tell by the controller’s voice that he was concerned. I’m sure he was glad to cut me loose.

Of course, Hangars Haciendas does not appear on my Garmin GPS, although it is on ForeFlight. I used that to zero in on it. It was very difficult to find! I finally caught sight of it and eventually saw Mike, in his uniform, waving us in to his concrete hangar apron. I landed in the corner and immediately popped my door open. It was hot!

Mike Waves Me In
The nosecam caught this photo of my friend Mike waving me into parking on his hangar apron.

I cooled down the helicopter while Penny and Jeremy got out. It’s kind of funny when you think about it — the next stop would be the engine’s last stop before overhaul. Why bother doing a proper shutdown? Well, why not? Surely I could spare the extra two to three minutes to take care of an engine that had been so good to me for so long.

Parked at Mike's House
Zero-Mike-Lima parked in front of my friend Mike’s hangar.

Mike only had about 20 minutes to spare for us. He’d been on standby and had actually been called in to work. He needed to leave before 5 PM. So he wasted no time showing off his new plane and helicopter, both of which were tucked into his hangar. I also got a chance to see his home, which was still in its final construction phase the last time I’d been there. I didn’t get a chance to see his wife Cheryl because she was basking in the sun in Hawai’i that week. She’d be home later in the week, just before he left for China.

We parted ways a short while later. Mike drove off to the airport while Jeremy, Penny, and I went back to the helicopter for the last leg of our journey.

The Last Leg: Phoenix to Chandler

I have to say that the last leg was kind of bittersweet for me. Not only would it be the last time I flew until January or February, but it also marked the end of my helicopter’s first life. Its tired airframe, engine, rotor blades, and other components would be stripped down, rebuilt, and replaced. When I got it back, it would be the same helicopter, yet different.

We took off heading almost due east along the north side of South Mountain. Jeremy spotted another helicopter at our altitude nearby — he’s actually a pretty good flying companion — and I tuned into the Phoenix Air-to-Air frequency (123.025), which I hadn’t used in three years, to make a call. The pilot of the other helicopter, with a Firebird call sign — I’m thinking either DPS or Phoenix Police — responded immediately. They were doing some training work, hovering over a South Phoenix neighborhood. We exchanged pleasantries and I continued on my way.

South Mountain
Flying eastbound along the north side of South Mountain near Phoenix. I don’t miss Phoenix’s smog layer at all. That day was actually clearer that most.

After I crossed I-10 and made my first radio call to Chandler tower, I turned on the cockpit GoPro, which had been set up for the entire flight but never turned on. I figured I’d document this last leg of the flight. I started off chatty enough, but soon lapsed into silence. I guess I didn’t have much to say. You can see for yourself in the video below. It’s a shame that the setting sun over my right shoulder puts so much glare into the cockpit.


For some reason, I thought it was a good idea to document the last leg of our flight with a video.

Last Leg
The last leg of our flight was very short. See it on ForeFlight.

It was a very short flight — less than 15 minutes from takeoff to landing. Again, cooled down the engine before shutting down. I patted the controls and talked to the helicopter. (Yeah, I do talk to my machines, even though none of them have names or genders.) When the blades had stopped, I got out with Penny and went to find the Director of Maintenance, Paul.

Post Flight

Into the HangarPaul wheeled the helicopter into the hangar where the overhaul work would be done.

The next hour or so was spent helping Paul bring the helicopter into Quantum’s big hangar, talking to him about the little problems it had that needed attention, and discussing core and replacement options. Together, Jeremy and I unpacked the helicopter, separating everything in it into three piles: his luggage, my luggage, and the stuff that would stay with the helicopter in the wheeled box I’d brought along. I was glad that my day pack had been lightly packed for the trip because I did have to take a few things home with me — my GoPros, Penny’s bed, and my Square card reader equipment. Finally, everything was organized and packed for taking or leaving. The sun was down and we were ready to leave.

I didn’t take one last photo. After all, I’ll see Zero-Mike-Lima again in December. I know they’ll have started work by then and it’ll be partially stripped. That’s okay. I’d rather remember it from the last few photos I took during that final flight. I left it parked between two other R44s, knowing that it was in good hands.

The folks at Quantum gave us a lift to the hotel I’d reserved off I-10. The driver was studying to be a helicopter mechanic and working toward his private pilot license. He refused to take the tip I offered when he dropped us off.

We checked in and got information about a restaurant with an outside patio that was within walking distance of the hotel. I was very pleasantly surprised by how comfortable and clean my room was. This was a Quality Inn — which allows dogs — and the room rate was only $65 with tax. I had very low expectations and was so glad they delivered a much nicer room than I expected.

We walked to the restaurant, which turned out to be a very nice Italian place in a strip mall. We sat outside, where the evening air was comfortable and cool. I had two drinks to celebrate the end of the journey. We had a light dinner — mostly because we’d eaten so much at lunch — and walked back to the hotel.

I slept like a log.

Helicopter Flight from Washington to Arizona, Day 1: Over the Mountains, IFR

A flexible flight plan, weather, and then smooth flying to someplace other than where I expected to be.

It was overcast with a handful of low-level clouds as we headed southeast from Wenatchee Airport at about 11 AM on Monday morning. Not very promising weather for the first day of our trip south.

Leg 1: Wenatchee to Baker City

Leaving Wenatchee
It looked pretty dreary when we left the airport heading southeast on Monday morning.

We left the Columbia River for the first time at the Gorge Amphitheater south of Quincy, WA. (We’d cross the twisting river two more times before leaving the area.) The air was really smooth and I found it difficult to believe that such high winds lay ahead on our planned route. But instead of taking that route, I headed toward Hermiston, which was closer to Pendleton than our original route would have taken us. I could always steer west again if I wanted to get back on that route.

The weather in Pendleton was moving northeast — per radar on my iPad — and it looked as if it might be gone by the time we got to Hermiston. I could check the weather at various points on my iPad as I flew and I did so, trying to decide what to do. But it wasn’t until we crossed over Benton City that I pretty much decided a more eastern route would be better; the winds at Benton City bounced us around in light turbulence that had Jeremy talking about the weather again. If a few bounces like that were bothering him, he’d either be sick or terrified when we hit the moderate turbulence forecast up ahead on our planned route. And although I was unlikely to be either, I still didn’t want a long day flying in turbulence. Been there, done that.

Fortunately, the weather that had been in Pendleton had moved off. I plotted a course for the airport there. We could clearly see rain in various places around us, but there was no lightning and the air was smooth. I talked to the tower at Pendleton and was cleared to cross over the field. The runways looked soaking wet. But what pleased me to no end was that I could clearly see the tops of the Green Mountains to the east. We’d have no trouble climbing them to follow the I-84 corridor.

Yes, IFR = I Follow Roads.

First Leg
Our first leg was from Wenatchee to Baker City. This is an actual track log from ForeFlight.

The next hour or so was a mix of sun and clouds and even some light rain as I plotted the straightest route I could that kept us within sight of the freeway. I turned the helicopter’s nosecam on and off depending on how nice it looked outside. When we were flying into the sun, the pictures are generally crappy with bad exposures so I didn’t have the camera on much. I had a GoPro 3 Black up there that I could control from my phone. It was set up to record HD video with still images every 10 seconds. With a 64 GB mini SD card and USB power source, it would last the entire length of the trip. The aerial photos throughout this post are from that camera.

Meanwhile, Jeremy was shooting pictures almost nonstop whenever there was something interesting to see. I felt kind of bad that he had to shoot through the plexiglas, which I knew could be very reflective. But taking a door off would be uncomfortable and slow us down. And because we had so much junk in the back, there was no place to store it on the flight anyway. The only good thing is that the occasional rain showers we passed through sometimes cleaned the bugs off the front windows.

Skeleton Crew
The folks at Baker Aircraft are serious about Halloween decorations. Photo by Jeremy.

FBO at Baker City
Yes, the fridge at the Baker City FBO is completely covered with airplane panels. How cool is that? I’ll let you fly in to discover what happens when you open the door.

We stopped for fuel at Baker City, OR. (I always stop at Baker City, whether I’m driving or flying.) I parked to one side of the pumps and the fuel guy came out and fueled me up while Jeremy and I made a beeline for the bathrooms. I asked about the courtesy car and they handed over the keys. After paying for fuel, we drove into town for lunch. I always eat at Sumpter Junction, a great little restaurant with a huge model train that passes by the booths at one side of the restaurant and that day was no different. They have a great breakfast all day; I had chicken fried steak and eggs. Back at the FBO, I bought some snacks — Pepperidge Farm Milano Cookies and some almond chocolate biscotti — for the flight.

Leg 2: Baker City to Burley

Before leaving, I texted my friend and former editor Megg, who lives in Salt Lake City, telling her that we might be overnighting in the area and asking if she was available for dinner. I knew Bountiful Skypark from having landed there several years before, and figured we could grab an Uber to a hotel for the night. It’s always good to have a plan, even if the plan changes.

Then it was back in the air, heading southeast through Oregon along the I-84 corridor again. More sun and clouds and light rain. Some snow around us (but not on us). Lots of green. Very few bumps. I was very happy I’d made the route change.

In Oregon
Along the I-84 corridor east of Baker City.

In Oregon
A bit further along the road. The weather was constantly changing but never became an issue for flight.

Leg 2
The second leg of our flight, as recorded by ForeFlight.

After about an hour or so, we finally dropped out of the mountains into the flatlands around Boise. We were back in civilization again, with lots of airports to monitor and traffic to see and avoid. (I didn’t have the nosecam running because we were pointing into the sun and the images would have been awful anyway.) I steered us through the Caldwell and Nampa airspaces, making calls along the way, then steered us eastbound, south of the Boise Class B airspace, partly because it was the most direct route, even though it took us away from I-84, and partly because I just didn’t feel like talking to a controller. We monitored the frequency, though, and heard the planes coming and going.

Then it was back out into the mostly flat lava fields east of Boise. The sky had cleared considerably and although there were still isolated rain showers in the area, it was very pretty and pleasant flying weather.

Over Idaho
We crossed over a few wind farms, including this one east of Boise. Jeremy got a great picture out the side window as we passed one of them. This is from the nosecam.

We fueled in Burley, ID. It’s another airport I’d stopped at before. I think it was back in 2008 when I was flying from Wenatchee, WA to Page, AZ with my wasband and another pilot. We’d overnighted there in a hotel not far from the airport. This time, we just fueled up as quickly as possible.

Leg 3: Burley to Salt Lake City

Megg had texted back with an invitation for us to spend the night at her house. I was eager to see her new home and spend more time with her so after conferring with Jeremy, I texted back that we’d try to get there before sunset. We were airborne minutes later.

East of Burley, ID
The nosecam picked up this image as we climbed out of the airport at Burley, ID.

By this time, it was nearly 5 PM local time and sunset at Salt Lake would be about 6:30. I did not want to fly in that area in the dark. So I put the pedal to the metal (so to speak) and cut some corners along the way to shave off a few minutes of flight time.

The light was magnificent for photography so I turned on the nosecam and left it on for the remainder of the flight. I picked up more than a few nice images along the way. The air was still smooth and we had a bit of a tailwind that hurried us along. We broke from the freeway corridor when we entered the Salt Lake basin, mostly to shorten up the route and avoid other airports along the way. There was fresh snow on the mountains and parts of the lake that we flew over were smooth enough to reflect the sky.

Heading toward Salt Lake
Heading south along on I-84 toward Salt Lake City in late afternoon.

North of Salt Lake
Although I cut some corners to save time, I was never very far from the freeway.

Salt Lake Basin
Dropping into the northeast corner of the Salt Lake Basin.

Reflections in Salt Lake
This is my favorite photo of the trip. I am such a sucker for reflections and will actually plan a route over water if it looks like the nosecam might get a few good shots.

I did have to talk to two towers along the way. The first was Ogden, which is north of Salt Lake City. To keep things simple, I asked for a transition along the I-15 freeway. The controller directed me to overfly one of the runways, basically cutting the corner and shortening up my flight path. He then handed me off to Hill Air Force Base tower, where I got clearance to continue my transition along I-15. Easy peasy.

Leg 3
Third leg of our trip, as recorded by ForeFlight.

We made remarkable time to Skypark. I tuned into the frequency, heard another plane in the pattern, and kept clear until I could see him. Although I probably could have darted across the runway to land on the ramp before he turned final, doing so would have had me looking right into the sun, making it difficult to see where I was going. So I joined the pattern in the downwind and followed him in to land.

Landing at Skypark
We landed at Skypark about 20 minutes before sunset. Can you see the plane landing in front of us? He’s about halfway down the runway.

I taxied over to self-serve fuel and topped off the tanks while Jeremy and Penny stretched their legs. I texted Megg to let her know we’d arrived; she said she’d be with us in 30 minutes. Then I fired up the helicopter and repositioned it over to an end parking space near the taxiway, leaving enough space between me and the next tied down aircraft to prevent complaints.

At Salt Lake City

Zero-Mike-Lima at Bountiful
Zero-Mike-Lima, parked at Bountiful Skypark at sunset after a long day of flying.

We unloaded the helicopter and I locked it up for the night, leaving the GoPro on the nose right where it was. We waited for Megg by the main terminal building. The light in the mountains to the east was spectacular.

Megg came and we exchanged hugs. I introduced her to Jeremy. She tried to pet Penny, but Penny danced around as usual. We loaded our luggage into Megg’s car and headed off to pick up her son at Boy Scouts. I could not believe how much he’d grown! He was 13 now — hell, I remember when he was born! — as tall as me, and had ditched the glasses in favor of contact lenses. We all went out to dinner at Cafe Rio. Then it was back to Megg’s wonderful little house, which was originally built in the 1890s and fully modernized. While Jeremy worked with his photos on his laptop and Penny dodged and teased Megg’s three big dogs, Megg and I chatted about things going on with both of us. It was really great to see her and I urged her to stop by my place for a day or two on her way to the Seattle area for a visit with her dad in July.

Then, with Megg needing a very early start in the morning for a meeting and me feeling pretty tired from a long day at the controls, we split up and hit the sack. I was asleep as soon as my head hit the pillows.

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