The Toilet Repair

Why yes, I CAN “overhaul” my toilet tank — and here’s the video to prove it.

My toilet’s has been acting funky for the past 6 months or so. The main symptom was that I had to hold the flusher down for at least 3 seconds for a full flush. I got used to it. But when I returned from my trip, I found that the tank would not refill unless I opened the tank lid and poked at one of the parts so it dropped. That got old fast. I decided I needed to repair it.

I bought a Korky complete toilet repair kit which contained the complete guts of a toilet tank. They recommended that I watch a video on the installation and I did. It was helpful because although it was not narrated, it did cover all of the steps so I knew in advance what I’d be doing.

Do you like livestreams of cool things? Well, I’ve been wanting to do livestreams on my personal YouTube channel while I’m out and about in orchards, at airports, in boats, etc., but YouTube won’t let me stream from a mobile device unless I have at least 1,000 subscribers. I’m currently 45 subscribers short. How about going to my YouTube channel and clicking the Subscribe button? Thanks.

I should mention here — in case you don’t watch the narrated video below — that I knew I’d be doing this sooner or later. In an effort to reduce the accumulation of minerals inside the toilet, I’d been using bleach tablets in the tank. I was warned multiple times that it would eventually corrode the tank’s workings but I used them anyway — and will likely continue to do so. I think that the corrosion I found was a combination of those tablets putting bleach in my tank and the actual minerals in the water, which really screw up certain fixtures, like my shower head and sink sprays. The only way to resolve this issue is to install a water softener and, frankly, I don’t want to do that.

Anyway, I set to work at around 2 PM on Friday afternoon and was done by 3:30 PM. I think I spent more time fetching tools than actually doing work. I set up one of my GoPros to create a “hyperlapse” timelapse movie of the process so I could put it in this blog post. I then edited it in iMovie to make a simple, narrated video. Here it is:

The toilet works fine now and, somehow, it’s quieter — not that that really matters much to me. It’s nice to have done this on my own, considering a plumber would charge $75 just to come to my house.

Saving Money by Recycling Your Own Scrap Silver

It’s like getting silver sheet for 1/3 off the price.

I use a lot of silver when I make jewelry: fine (100%) silver, sterling (92.5%) silver, and Argentium (93.5%) silver. Although I used to work primarily with silver wire, I’ve begun doing more with sheets of silver. I generally use 22 gauge sheet to make pendants and 26 gauge to make earrings.

The Cost of Metal

As I type this, I can buy 22 gauge sterling silver sheet for $4.36 per square inch. That price varies wildly — just a few months ago it was about 30% less. More recently, it was about 10% more. You can track precious metal prices online in a bunch of places, but I track it on the Rio Grande website, since that’s where I buy my metals.

Silver Prices
Here’s a chart of the silver prices, which went nuts back in June 2020. It looks like it’s settling down now. You can track metal prices at the Rio Grande website.

The price I pay is a combination of market price (as shown in the graph above) and the type of processing applied to the metal. Sheet metal will cost more per ounce than just plain old lumps of silver. After all, the folks doing the processing have to get paid for their work, no? That’s value added pricing.

The Value of Scrap

Rio Grande has a scrap metal program that will take my scrap silver and pay me 85% of market value for it. So if I send them an ounce of fine silver and the current market price is $24/ounce, they’ll pay me $20.40/ounce. The values are different, of course, for sterling and Argentium. They do gold and platinum, too, but I don’t use much gold or any platinum in my work (yet) because of the crazy high price.

I’ve taken advantage of the recycling program at least twice. I save every single scrap of silver and try hard to keep the fine silver separate from the alloys. When in doubt about a scrap, I throw it in with the alloys. The first time, I got about $50 back. The second time I had more scrap and got over $100 back. I take it as a credit on my account because I generally spend well over $1,000 on metals every year anyway.

Recycling My Own Scrap

The first step was to prep the crucible. I posted this video on Twitter to share the sound of the cooling crucible.

Recently, however, I watched a few “YouTube University” videos that showed jewelers making their own wire and sheet from scrap. To do this, I’d need a good, hot torch (which I already had), a small crucible, a mold, and some borax (which I already had). I decided to give it a try. Invested about $40 in the equipment I didn’t have and started melting silver.

Ingot
My second try at an ingot.

It wasn’t as easy as it looked in the video — what else is new, right? — but I did manage to get a decent little ingot on my second try. (I melted down the first try so no loss.)

Malachite Pendant
The backing for this malachite cabochon was made with silver I recycled.

I rolled it through my rolling mill, periodically annealing it to soften it back up, and got it down to a sheet roughly between 21 and 22 gauge. I textured the resulting piece, then cut out a shape for a backing plate for a cabochon pendant. I added prongs and a hole for a bail, cleaned and polished the piece, and set the stone. It looked great (if I do say so myself).

The interesting thing about my recycled silver is that it’s a higher percentage of fine silver than Sterling (92.5%), but not nearly as high as fine silver (100%). Because it also contains some Argentium (93.5%), it might have some of the tarnish resistance properties of that alloy. Legally, I can stamp it 925 because that’s the minimum purity of the piece.

Doing the Math

Yesterday, I made two more ingots. It took quite a while because I was aiming for larger ingots and, for the second one, was trying to melt larger pieces of scrap. I actually had to stop and refill my torch to get the job done.

Ingots
Here are the two ingots I made yesterday. They weigh at least an ounce each. The darker one has been through the rolling mill about 20 times and is dark because it’s freshly annealed in this photo. The larger ingot has not been rolled at all yet.

I started wondering whether it was really worth the effort. So this morning, I did the math.

Suppose I want 22 gauge sterling silver sheet. I looked up the price on Rio Grande, where I would buy it, and came up with the number $4.36/square inch or $31.14/ounce. (Remember the added value of turning silver into sheet.)

Now let’s look at how much I’d get back from Rio if I recycled an ounce of silver. With a current market price of $24/ounce and a rate of 85%, I’d get $20.40/ounce. Because a square inch of 22 gauge silver weighs .14 ounces, the refund would equate to $2.86/square inch.

In summary:

Descriptionper sq inper oz
Cost of of 22 gauge silver bought new$4.36$31.14
Value of equivalent amount of recycled silver$2.86$20.40
Amount I save by recycling my own silver$1.50$10.74

Of course, it’s even more cost effective to recycle my own silver now that Rio Grande has instituted a $50 recycling fee (beginning October 15, 2020). This makes it completely impractical to send my silver back to them — I’d never have enough silver to make this worthwhile. In hindsight, it’s a good thing that I learned how to make ingots before this fee came into effect. I’m ready for it.

Making Art From Nature

Taking jewelry making to the next level.

I’m feeling rather tickled right now. I just finished this sterling silver and Dorset Marble pendant.

If you follow this blog, you might be rolling your eyes right now. Big deal, you’re probably saying. Another pendant.

But this one is different.

You see, this is a stone I found on my visit to Dorset Quarry in Vermont earlier this month. I figure that an old marble quarry might have a few small pieces of marble lying around and I was right. I picked up about ten thin pieces to take home with me.

Then, yesterday, I took three of those pieces into my shop and used my CabKing to shape and polish them into cabochons.

And then today I picked the largest of the three marble cabs and wrapped it in sterling silver to make this pendant.

This photo gives you an idea of the stages of the creation process, from dirty stone to finished pendant:

And that’s why I’m tickled. I took something I found in the dirt on the other side of the country and turned it into a beautiful piece of jewelry.