Construction, Day 9: Placing Second Floor Beams

Interior is starting to come together.

On May 20, 2014, I began blogging about the construction of my new home in Malaga, WA. You can read all of these posts — and see the time-lapse movies that go with them — by clicking the new home construction tag.

My building will have a second floor over a four-car garage. This 24 x 48 foot space will be my home.

The builders who have been working on my place for the past two and a half weeks are providing a shell — an enclosed but otherwise empty space. The only things they’re doing for the upstairs living space are providing an unfinished (plywood) floor and stairs. They’ll also be installing the windows and doors, and providing the basic framing (but not the floor) for my deck space.

Once the floor is in place, I can begin getting bids from contractors to do the interior framing — in other words, build the interior structure of that living space. The framing needs to be done before I can move in and install the plumbing and electrical systems. So the completion of the second floor’s floor and stairs are a key milestone for moving forward with my living space.

Yesterday, they began work on the second story floor by installing two very thick laminated beams and then hanging the framing between them.

First beam Installed
The second floor will be supported by a series of laminated beams like this one.

First Beam Support
The beam sits atop a 4×6 post on either end.

The laminated beams come from the lumber supplier a bit too long for the job. The workers had to trim them to size. The scrap piece from one of them is a serious block of wood that, with a little work, would make a nice butcher-block table. I’m thinking of fixing it up for just that purpose, perhaps for the east deck where I plan to put my BBQ grills.

Second Floor in Progress
Here’s where they left off on Day 9.

Framing between the two big beams really gives the second floor some structure. I found myself getting really excited, knowing that before the end of the week, I’d be able to walk inside the upstairs space I’d soon be living in.

Angel, the lead worker, told me that Tanya from the office would be by on Tuesday or Wednesday to finalize the locations of each window. Throughout the planning process, windows have been a huge deal and I’m happy that they’re as serious as I am about getting them just right.

The crew also prepped some other beams with hangers, getting a head start on the work they’d do the next day.

Here’s the time-lapse video:

Construction, Day 8: Framing the High Roof

A lot of work high above the ground.

On May 20, 2014, I began blogging about the construction of my new home in Malaga, WA. You can read all of these posts — and see the time-lapse movies that go with them — by clicking the new home construction tag.

Week 2 of construction on my future home was mostly done high above the ground, framing out the roof over my garage and living space. They used up quite a bit more of the lumber that has been stacked in piles all over the place; my pile of scrap lumber is getting very large indeed.

I was out running errands all morning and, when I got back around noon, took the usual photo from the road that runs along the south boundary of my property.

Building Site
Another look down on my building site.

I also wandered around inside the building. I do that a lot lately. As its frame is filled in, there’s a real sense of enclosed space. It’s a big space, a space with lots of room to store lots of stuff. I know that my biggest challenge will be keeping it all neat and clean — I hate dust and cobwebs and spiders. I suspect that my wimpy ShopVac from my Wickenburg hangar will need to be replaced with something more substantial.

Another big challenge: not acquiring more stuff to fill the space. I have enough stuff.

I experimented with my iPhone’s panorama photo feature and captured this image from the southwest corner of the building, in what will soon be my “shop”:

Inside Panorama
The wide angle view of this panorama makes two perpendicular walls seem parallel to each other. Click this image to view a much larger version.

The shop, by the way, will be 12 x 48 feet. I’ll eventually have a workbench and a bigger toolbox — but even that won’t come close to filling that space. I realized on my last trip to California that I’d have ample space to install a recording booth for training videos, podcasts, and voiceover work and may do that next year if I can find an affordable solution. It sure is quiet enough here most of the time to do recording work.

I also realized that because there won’t be many interior walls on the ground floor level — at least not at first — I’ll be able to pull my little boat, Honda, and Jeep straight through one garage door into the back of the building, making it possible to rent winter storage space for vehicles in three of my four garage bays.

These are the kinds of things I’m thinking about as I wander through this space. I designed it to be flexible — to meet my needs now and in the future — and to make it attractive for a future buyer.

Here’s the Day 8 time-lapse. Unfortunately, because of the camera’s angle, you really can’t see much of what the workers did. Full-screen helps.

Construction, Day 7: Adding the High Roof Beams

Construction begins on the challenging roof.

On May 20, 2014, I began blogging about the construction of my new home in Malaga, WA. You can read all of these posts — and see the time-lapse movies that go with them — by clicking the new home construction tag.

As I’ve mentioned elsewhere, my future home has two roofs — or a split roof. One is higher than the other. While the roof over my RV garage could be constructed with trusses made off-site and shipped in, the roof over my living space had to be fully constructed on site. That’s because the space beneath it will have a vaulted ceiling; I didn’t want to look at trusses or beams.

The beams to support this roof are not only long — more than 24 feet each — but they’re thick. They’re laminated beams made by layering multiple pieces of lumber into one thick beam. And because their highest point is more than 30 feet off the ground, they needed to be hoisted into place with a crane.

The workers spent the morning prepping the tops of the poles that would soon support the beams. They installed specially made pieces of hardware atop each pole. Then the crane went to work and the workers guided each beam into place. They were about halfway done when I returned from some errands and stopped to take some photos.

Building Site
Here’s a slightly different angle on the building site. The building looks big from this angle, no?

Hoisting a Beam
This beam gave them a bit of trouble getting into position. Corey, the boss, said it’s because of the audience; none of the other beams were difficult to place.

While I was out, the windows were delivered. I was delighted with them, as I blogged about here.

Later, I took a walk out to visit my bees and looked back at the construction site. I’m really looking forward to getting the RV back under cover and a real roof over my head again.

Looking back from my Bees
Here’s a late afternoon look back from my bee yard to my construction site.

Here’s the time-lapse for Day 7:

Or if you want to see the first 7 days, edited with titles and music, try this:

Construction, Day 6: RV Garage/Shop Girts

Half the building framed.

On May 20, 2014, I began blogging about the construction of my new home in Malaga, WA. You can read all of these posts — and see the time-lapse movies that go with them — by clicking the new home construction tag.

A “pole building” is built with post-frame construction. The entire building is hung on a series of vertical posts that, in my case, are set 3 feet down into 4-foot holes and anchored with concrete. The holes were dug and the posts were set last week. The roof over one half of the building is built with triangular trusses that are tied together with rafters. The construction and raising of the roof over the RV garage/shop side of the building kept the builders busy on Day 3, Day 4, and Day 5.

Installing Girts
The crew framed out half the building yesterday with horizontally placed girts.

Yesterday, the crew worked on the wall framing of the RV garage/shop. In a pole building, this is done with horizontally placed beams called girts. The girts are nailed right into the posts, evenly spaced. This is what the workers did yesterday, on the sixth day of construction. They also finished off the framing of the roof and the place where the roof meets the walls on that side of the building.

Although I’ve got 10 acres of land, the area around the building site is quite crowded. The workers need to clear some space to make room for the steel delivery, which will be on a Wednesday or a Friday. I’m hoping they clear space by continuing to use up the lumber scattered in neat piles around the base of the building and my RV. They may, however, start storing construction materials inside the base of the building. Doesn’t matter to me, as long as they keep up the good pace.

Day 6 Site Photo
I shot this photo of the building site on my way home from some errands mid-morning. I’d flown in my helicopter the previous afternoon.

I’m hoping that they begin work on the other roof for Day 7. I suspect that will be quite a challenge, given the height and the fact that they can’t use pre made trusses.

Until then, here’s the time-lapse for Day 6:

Construction, Day 5: More Roof Work

The workers shifted one roof and built another.

On May 20, 2014, I began blogging about the construction of my new home in Malaga, WA. You can read all of these posts — and see the time-lapse movies that go with them — by clicking the new home construction tag.

My building has two roofs covering four distinct areas. The 24 x 48 RV garage and 12 x 48 shop share one roof while the 4-car garage and 1200 square foot living space above it share another.

Last week, the builders raised the roof over the RV garage section of the building. Next up was the extension of that roof over the shop area.

But first they had to shift the roof trusses 1 inch down. That was determined by the boss, who stopped by on Sunday to check.

Meanwhile, when I told the workers about how I’d wanted to use the Bobcat to move some gravel, they fixed me right up. They put the bucket on and left the engine running for me. After Angel told me how to release the parking break (duh-oh!), I proceeded to make two trips to the gravel pile, driving through the building to get there and back. I dumped the gravel near the helicopter’s temporary landing zone and used the bucket, to the best of my ability, to spread the gravel. Then I shut down, got out, and did it right with a rake.

Bobcat Driver
Yep, that’s me driving the bobcat to fetch gravel.

Extending the Roof
The workers are almost finished extending the roof out over the shop area in this image.

Once the guys finished shifting the roof — which you can actually see in the time-lapse video below if you look very carefully — they went to work extending that roof out over the shop area.

The work went remarkably quick. They’re using hangers to hang all the beams — we have boxes and boxes of them all over the place here — and they have a hammer guns that make the work a lot easier (and quieter) than constantly banging with a hammer. These guys have obviously done this many times before.

Building from Lookout Point
From Lookout Point halfway to the northern boundary of my 10 acres, my building doesn’t look quite so big.

While they worked, I went down to “lookout point” to paint my bench. It had come hidden away in my shed, painted with school colors — apparently orange and dark green; who thinks of these things? — and I wanted it a more sedate color that would blend in with my surroundings. That meant the same sage green I’ve been using for my beehives, which is very similar to the color of the chicken coop. (I sure hope I don’t get tired of that color.) At one point, I turned back to look at my building. It didn’t look so big from halfway to my property line.

The workers finished up on time — they always do; I’m beginning to think they pace themselves just right — and left for the day. Here’s the time-lapse, I’ve begun trimming them down to only include work done: