Construction: My Almost Finished Living Room

A video tour of my living room, which is now almost done.

Yesterday morning, I made a video of my living room setup. Thought I’d share it with folks who want to take the tour:

On May 20, 2014, I began blogging about the construction of my new home in Malaga, WA. You can read all of these posts — and see the time-lapse and walkthrough movies that go with many them — by clicking the new home construction tag.

I admit that I sometimes refer to this as my “trophy room.” That’s because the red leather sofa, TV, and stereo surround-sound system came from the condo my wasband bought as a place to live during the week when he worked in Phoenix. To this day, I’m not sure why he agreed to let me have them. The only reason I included them on the list of personal property I wanted was so I could give them up in the bargaining process. But he agreed to the whole damn list — after stewing on it for months — in exchange for me moving out of the house. Joke’s on him: I had to leave anyway for my summer work and my RV and helicopter were already onsite in Washington.

My Living Room
My almost-finished living room; a very pleasant place to hang out.

The leather sofa is very comfortable and has a sofa bed tucked into it. My ex-sister-in-law, who I’m still in contact with occasionally, gave me two of the four pillows on it as a housewarming gift. The rug, storage “bar” behind the sofa, and black leather cushions on the chair are new from IKEA. The lamps are heirloom items — more on those in a future blog post. The rest of what’s in this video are a mix of new items I bought over the past three years and items moved to Washington from my old home in Arizona.

The room is almost done. I just need two things:

  • Windowsills. I have temporary window sills in place under most windows. I was going to make them out of 1×12 lumber and actually finished a few of them, but my friend Don offered me slabs of wood that match the tables he made for me. I can then make windowsills out of that. Trouble is, Don needs to get his friend with the bandsaw on the program to get me the slabs. Then I need to cut, stain, and finish them. It’s a big project and I don’t expect to have it done anytime soon. So I have trimmed 1×10 and 1×12 planks for temporary use. I probably won’t bother staining them, so I can use them for something else in the future.
  • Coffee table. Don made me custom TV table and end tables. They were cut from power poles that survived a fire back in 2010 or 2011 near the Rocky Reach Dam, upriver from Wenatchee. They have a lot of personality, with actual scorch marks on the live edges. I like them so much I’ve asked Don to make me a matching coffee table. We discussed it in some detail yesterday. I hope to get it within a month or so.

The jury is still out on the rug. I bought another one at Pier 1 that I’d like to try. This one might be okay with a coffee table over it.

And yes, I know I should get a universal remote. But honestly: I don’t watch very much television. The view out the windows is much more enjoyable.

The place is coming together. It’s already a far more pleasant home than the one I left behind in Arizona.

Construction: Organization Solutions

Keeping my things neatly organized is a major goal in my new home.

On May 20, 2014, I began blogging about the construction of my new home in Malaga, WA. You can read all of these posts — and see the time-lapse and walkthrough movies that go with many them — by clicking the new home construction tag.

I spent much of the other day working on organization solutions for my home. I want to be able to put things away neatly, organized so they’re easy to find. I want to open a drawer or closet and see things arranged where they belong.

Coat Closet

The very first thing I did was to hang a shelf and rod in my hall closet. This would be my coat closet. All of my coats, on hangars, were in a wardrobe moving box that was basically falling apart under their weight. It was March after the drywall was done and the kitchen cabinets were being installed — the same time I was using a variety of coats. Clearly, I needed a coat closet done.

Coat Closet
The shelf and rod in my coat closet was my first home organization project.

I used a pair of 1×6 boards, cut to the depth of a shelf I wanted on top and mounted rod holders on them. Then I cut a piece of dowel I had — former curtain rods from my Arizona home — and fit in in place. I painted the boards and shelf. Voila! My coat closet, which I’d also use to store my vacuum, was done.

The Pantry

I had decided early on that I didn’t want food in my kitchen cabinets and I didn’t want appliances on my kitchen counters. That meant putting in a pantry.

I call my pantry “the amazing shrinking pantry” because it originally appeared on my plans as a walk-in closet with shelves on three walls. During the framing process, as the skeletons of my future walls were set, it became obvious that if the pantry was that big, it would extend far into the great room and hide the top of the stairway from view of the kitchen island. So we cut it to about half the original size. That made it a deep closet. Later, when I realized that I needed a place to put the ladder for the loft, creating a cubbyhole in the wall where the pantry was could be a good solution. I hired a framer to modify the future walls, cutting space from the back of the pantry. The space that was left measured only 33×32 inches when the drywall went up. The pantry had gone from a small room on paper to the smallest closet in my home.

Melamine
Melamine board is durable and has a washable surface.

Undaunted, I put in shelves a few weeks ago. I bought a 4×8 sheet of melamine board. That’s basically particle board with a melamine resin coating. I had the Home Depot saw man cut it to size on the big saw, not only saving me the trouble of doing it myself but making the board movable. A full sheet is simply too heavy for me to handle on my own. I also bought some white 1×3 trim pieces. At home, I cut the trim pieces to the depth of the shelves and used wood screws to attach them to the closet walls at the studs. (First time I used my stud finder.) Then I laid the shelves atop the trim strips. I spaced the shelves with enough room at the bottom to fit my wine cooler and wine bottle rack (trimmed to size). The first shelf was tall enough to accommodate my countertop appliances: mixer, food processor, coffee maker, bread machine. The next few shelves would hold my food. The very top shelf, which required a stepladder to reach, would hold seldom-used entertainment items, such as a steamer, pitchers, and platters, as well as liquor bottles.

Finishing this first organization project was a real morale booster. I was able to move my food up from my RV, where I’d been living for nearly two years, and unpack my kitchen appliances. It was the first step to really making my kitchen usable.

Pantry Shelves
My nearly finished pantry includes shelves for food, small appliances, and spices.

Of course, I wasn’t quite done. After painting the board edges and screw heads with glossy white paint (to match the melamine), I started thinking about adding shelves along the wall in the very narrow space between the edge of the shelves and the doorway. I was mostly concerned with storing spice bottles — with a real kitchen at my disposal again, I had begun doing a lot of cooking and was accumulating small jars of herbs and spices at an amazing rate. I’d been storing them in a basket in the pantry, but every time I needed something, I’d have to dig through the basket to find it. I tracked down white wire spice racks on Amazon.com and ordered four of them. Although my original idea was to put two on each side of the doorway, I wound up putting three on one side. The spices fit nicely — and yes, I did put them in alphabetical order — on those shelves. That was the first project I finished last week.

The Bedroom Closet

My old house had a large walk-in closet in the master bedroom. While it was nice to have all that space, there were two reasons why I didn’t like that closet:

  • The upstairs heater/AC unit was in there. The house had two-zone heat and, because it didn’t have a basement, it had two separate HVAC systems, each of which had the air handler in a closet. This ugly, fully exposed thing stood in the back corner of the closet, taking up about 20% of its space.
  • There were ugly wire shelves for linens in there. The house didn’t have a linen closet. (Who builds a house without a place to put linens?) Our solution was to add shelves in the master bedroom closet. But instead of putting in nice, neat shelves, my wasband went with white, plastic coated wire shelves. The kind of shelves you might have in your garage. They were shoved into place right inside the doorway, like the afterthought that they were. Functional, but ugly.

(Looking back at it now, I realize that it’s just another example of the half-assed solutions I lived with for 29 years. Why do something right when you can do it cheap?)

I didn’t want to be unhappy with my new home’s closet. I wanted to do it right.

The closet is 100 inches wide and 35 inches deep with a 72 inch wrapped doorway. Eventually, I’ll hang a pair of sliding doors on it, but for now, it’s wide open.

I explored a lot of possible solutions, including a DIY shelf setup. Although my pantry shelf project wasn’t bad, I knew I lacked the building skills to create a satisfactory solution from scratch inside the closet. That meant either a kit or hiring a contractor.

I contacted California Closets. That’s a company that build (supposedly) custom closet solutions. I asked for a “free consultation.” I thought that meant someone would come to my home and talk to me about what I wanted. But instead, it meant that a woman would call me from her home or office in Spokane, talk to me about the size of the closet, and email me some sketches. She had no desire to come see me until she knew she had a sale. And with a materials-only quote of about $1500 for a closet design that wasn’t anything like what I wanted, she certainly wasn’t going to get the sale.

That meant a kit. I looked at the John Louis Home Deep Deluxe closet organizer kit several times before finally buying it. I found a coupon code online for 10% off and shipping was free. It arrived a week later in a big box that was too heavy for me to lift. My friend Tom helped me drag it up the stairs, where it sat in the hallway until the movers came. The movers moved it into the bedroom at my request where it sat until last week.

Assembling the John Louis system was not like assembling Ikea furniture. It required precise measuring, driving multiple heavy screws into the wall, and cutting shelves and garment rods. I started it late one afternoon, worked on it for about three hours, and then made the mistake of taking a break for a glass of wine while I watched the sun set. I picked up the task the next day. Although the instructions were clear and in plain english with plenty of illustrations, the installation video, which I watched on my iPad as I worked on each step, was invaluable. The system is extremely flexible and comes with enough shelving to do almost anything you like. I customized my closet with basically equal single and double bars on either side of the standard 24-inch shelves. The resulting organizer exactly filled the entire 100-inch width of the space, which lots of shelf space. It was affixed firmly to the wall, attached to studs wherever possible. And it looked awesome.

Closet Organizer
Here’s the finished closet organizer with the tools I needed to build it. (My chop saw, which I used to cut the shelves, is down in my shop.)

Laundry Room Shelf

While I was on a roll, I figured I’d use my new shelf-installation skills to put up a shelf in my laundry room. My laundry room is remarkably tiny, only 5×6 feet, and houses a full-sized washer and dryer (stacked), water heater, and 3-bin hamper. I’d been putting laundry soap, clean rags, and other items on top of the hamper and the place was a disorganized mess. A shelf was the solution but because the plumbers had roughed in for a taller water heater, I had some weird water pipes running down the wall. The shelf couldn’t go from wall to wall.

The solution was to mount shelf supports on three studs of the wall and place a melamine shelf atop it. I’d already bought everything I needed. The shelf supports had cups at the end to support a clothes rod — I thought that might be a nice touch to hand dry shirts and other items. My bedroom closet had spare rod.

Laundry Shelf
It isn’t easy to get a picture inside such a tiny room. The other end of the shelf is where I put my laundry detergent. The top of the laundry bin doubles as an ironing board; I got it on Amazon.com.

I spent about an hour cutting the shelf, mounting the supports, hanging the shelf, and fastening the rod. While the result wouldn’t win any design competitions, it was functional and not nearly as ugly as the water heater below it.

Bathroom Storage

My bathroom needed storage, too. I had not designed it to have a medicine cabinet set into the wall. That was mostly due to my complete inexperience as a general contractor and the simple fact that I didn’t think of it. Wall mounted medicine cabinets were big and bulky — I didn’t find a single one I liked that wouldn’t cast a shadow with the over-sink light fixture above it. That meant any medicine cabinet items would have to go elsewhere.

I saw an over-toilet cabinet that matched my bathroom vanity in Bed Bath and Beyond and picked it up on one of my trips into town. While I was still on a roll, I assembled it. Although it looks pretty good and it’s attached to the wall for safety — don’t want that falling down on you while you’re doing your business in the seat — I’m not 100% happy with it. It’ll either grow on me or I’ll find another solution. Perhaps a wall-mounted medicine cabinet over the toilet? With this in place for now, I have plenty of time to think about it.

Before and After Toilet Storage
I think these before and after shots do a good job of showing how much better the toilet area looks with the shelf unit in place. And its practical storage, too.

Remaining Projects

I have two big storage projects left to do:

  • Linen closet shelves. When I bought the melamine board for my pantry, I also bought board and had it cut for the linen closet. I just haven’t gotten around to putting in the shelves. I’ll use the same technique I used for the pantry.
  • Shop shelves. Although I bought and assembled some shelve units from Ikea for shop storage and was ready to buy and assemble more, Ikea no longer sells those kinds of shelves. My friend Bob showed me the shelves he assembled in his garage. They’re simple and sturdy. I already have 12 2×8 sheets of plywood that I’d been using on my deck until I got the decking down. Those will be repurposed for shop shelves. I bought the 2×4 lengths of lumber I’d need for the job. These shelves will go into the far back corner of my shop area, where my furniture was stored until it was moved upstairs. I’ll use them to store shop supplies, camping gear, and other equipment I need but don’t use regularly. I’m a huge fan of clear plastic bins for organizing related items; those shelves will be sized to fit the bins.

I have the materials I need to do these jobs. Now all I need is the time.

Guess I’d better get to it.

Construction: The Deck

Finally finished after too much procrastination!

On May 20, 2014, I began blogging about the construction of my new home in Malaga, WA. You can read all of these posts — and see the time-lapse and walkthrough movies that go with many them — by clicking the new home construction tag.

One thing I wanted on this home was a deck — a place to spend time outdoors any time of year to take in the view, entertain friends, and just kick back and relax in a comfortable place. In my opinion a home in a beautiful place needs an outdoor living space.

The Plan

My original plans called for just a long, narrow, covered deck on the north side of the building, over the garage doors. But I realized that I’d need room for a table and chairs so I added a wider, uncovered deck on the east side of the building. The total nearly 600 square feet was split almost evenly between the 6 x 48 foot covered deck on the north and 10 x 30 uncovered deck on the east.

The builders prepared for the north deck from the start, planting the posts at the same time they planted posts for the rest of the building. This made it easy to make the deck roof part of the living space’s roof. Later, just before pouring concrete for the building’s floor, they placed the deck posts for the east deck. And finally, near the very end of the project, they spent two days framing the deck.

Front of Home in August 2014
Here’s what the front of my home looked like on August 1, 2014.

And that was all they did. There was no deck floor, no deck rails. That would be up to me.

Off to a Slow Start

Although the deck’s completion, with rails, was required for final inspection, it was very low on my priority list. If you click the new home construction tag and page back through the blog posts that appear, you’ll get a better idea of what I considered more important. Almost everything. And that was especially the case as summer turned to autumn and then winter.

When spring rolled around, I was ready to start thinking about the deck. I already knew that I wanted composite decking — I have absolutely no desire to paint or stain or waterproof wood.

I struggled for a while trying to figure out what brand and color I wanted. I shied away from Trex — the popular brand name — because their new decking planks are wrapped with color and have a different color core. That means if the deck is gouged, the interior color would show through. Choice Deck, which is the brand I went with, was the same color throughout. And although I could get a gray color that Lowe’s had in stock for about 20% less, I went with the reddish tan color I preferred. After all, I have to live with it — may as well get something I really like.

I did the math and ordered 100 12-foot planks. The guy at Lowe’s got me a contractor’s discount. I paid for delivery and waited.

Deck Delivery
100 pieces of Choice Decking being delivered.

Stack of Decking
The stack of decking effectively blocked the garage.

The deck arrived on April 3 on a semi flatbed truck. It came palletized in three bundles. The driver left the truck on the road and drove the pallets in, stacked, on a three-wheeled forklift. He backed it down my driveway, which I thought was weird, but it worked. I had him leave it in front of my big garage door. At the time, my RV was in there but my helicopter was still in California on a frost contract.

Traveling for the frost contract and doing other things around my home kept me too busy to start on the deck. At least that’s what I like to tell people. In reality, I was probably procrastinating. The problem was, I didn’t know how I’d get the decking materials up to the deck and didn’t know how to install it. And then there was the height problem — my deck is 10 feet off the ground and the only way I could walk on it was on 2 x 8 sheets of plywood I’d put down. I’d tried (and failed) to hook up my deck light fixtures because I’ve kinda sorta got a fear of heights.

It was only after watching a video on the Lowe’s website and realizing that it wasn’t going to get done by itself that I was ready to move forward.

I realized that I could stand up a piece of decking against the framing and then pull it up from on top. That solved the how to move it problem. I’d stand up a handful of boards, then climb the stairs, go out onto a piece of plywood, and pull the boards up, one at a time. What a workout! I pulled up about a half dozen pieces to get started.

My friend Rich volunteered to help and I’ll never say no to volunteer helpers. He came by on his day off and we started laying the first few pieces closest to the door of the front (east) deck. It took some trial and error, but by the time we took a break a while later, we had the first five or six pieces laid.

Later that day, I was called to California on my frost contract and was gone for two full days. I’m not sure why I was so surprised that the deck hadn’t laid itself while I was gone.

More procrastinating. I am an expert.

But now I had a hard deadline: the helicopter was coming back on April 22 and I needed to get it in the garage. That meant I needed to get my RV out so I could shift it to the right and make room. That meant I needed that pile of decking off my driveway apron. I got to work.

Laying Deck
I shot this about halfway through my second day of laying decking.

For the next week, I worked on the deck almost every day. It became a tedious full-time job. Although you’d think it was like laying my floor, which I almost enjoyed, it wasn’t. Every single piece had to be trimmed, pilot holes had to be drilled, screws had to be driven. Lots of kneeling and crawling around and getting up. It was tedious. The only good thing about it was that I was able to work out in the warm sun and get some color back into my skin after the long, dark winter indoors. And dragging those planks up from down below helped me build (and feel) muscles I never knew I had.

I worked my way across and down the front deck, feeling a real sense of achievement when I could finally stand on a solid deck by one of the supporting posts. That’s when I started thinking hard about the rail.

The Guard Rails

I know what I wanted: something that I could see through. I didn’t want to block the view with bars that the county required to be a maximum of four inches apart. I’d put tall windows in my home, set low so you could see out them even when sitting down. I wasn’t about to block that view with ugly vertical rails every four inches.

The obvious solution was clear tempered glass. I went to the home improvement show at the Town Toyota Center, a local venue, which seemed to be timed just perfectly to research solutions. I spoke to three guys who did decking and got a quote for the materials alone: more than $3,000. Ouch! I don’t know why I was so surprised. I needed 105 linear feet of rail.

My friend Bob and I had discussed using wire fence panels as an alternative. I did some research and found some 3 x 16 galvanized welded wire panels with 4 x 4 squares. I was quoted $59 each. I’d need eight of them. I already had several solid vertical posts, but I’d need other ones in the six 12-foot spans. (Posts in a pole building are typically placed 12 feet on center.) Bob and I worked the idea, tossing thoughts back and forth. We came up with a solution that would use pressure treated lumber to “pinch” the wire panels, holding them in place. We’d then use ripped pieces of the decking material to support a trimmed piece of deck as the top rail. The solution would not only be cost effective, but it would be just as maintenance-free as the rest of the deck.

bolts
These are two of the 7-inch long 1/2 inch bolts holding the central vertical supports for my deck rails.

Bob went with me to pick up the panels. He has a small trailer with a lumber rack on it that was perfect to transport the 16-foot panels. When I picked them up, I discovered that the price quote had been wrong: the panels were only $25 each. ($200 saved!) He and I worked together on a “proof-of concept” section. This included a central vertical support made of a 2×4 and 4×4 that pinched the center of a panel. Those were attached by driving two large bolts through the header at the outside edge of the deck.

Although the end result wasn’t perfect — I’d tweak the design as I installed the remaining panels — it was pretty damn good. And it looked good, too — perfect for the building’s construction style. Rustic without being trashy.

Proof of Concept
The first rail panel for the deck looked surprisingly good.

Finishing Up

North Deck in Progress
It was at about this point when I realized I didn’t have enough deck planks.

But before I could do the rails, I needed to finish the deck. As I wound around the corner to the north deck, I realized that I’d soon run out of planks. I’d made a minor miscalculation but also needed more pieces for the rail. I did some more math and ordered another 40 pieces. This time, I had them delivered to the north side of the building, leaving the driveway apron clear.

Dog in Composite Sawdust
Composite decking makes saw “dust” when you rip it, too. Dog not included.

I kept at it. Every once in a while, to break the tedium, I’d do one of the side rails. I had two 6-foot lengths which didn’t need central vertical supports. They were easy to do. I realized that if I cut the decking planks to length before I ripped them, I didn’t need help pulling them through the table saw’s blade. (Duh.) I also had two 10-foot lengths; a discussion with the inspector assured me that I’d need central supports for those. Trouble was, that required climbing a 10-foot ladder and using a drill to drill through up to three 2x12s. I tried — I really did. I even bought a special drill bit that I thought might make the job easier. But in the end, I realized that I lacked the physical strength to do the job. I’d have to get Bob back for a marathon bolt installation session.

Bolt Cutters
Any job is easy when you have the right tools — right, honey?

In the meantime, I finished the deck surface. My friend Barbara came by to help on the last day of that chore — she and I sped through the screwing process, assembly-line style.

Then I measured, cut, ripped and installed as much of the rail panels as I could. I had to buy a humongous bolt cutter to get through the galvanized wire without having to stand on the handle of the smaller bolt cutter I already had every time I made a cut. I used the same technique to get the 12-foot long wire panels up to the deck as I’d used for the planks: stand them up, then go upstairs and pull them up one at a time. I put them into position and set up the vertical supports.

Then I got Bob back. He worked with me on a rainy morning, climbing the ladder to drill holes and fasten bolts, never complaining once as we buzzed through the job. When he was gone, the only thing left to do was the top rails.

Did I ever mention that I was a master procrastinator?

Deck almost done
This shot shows the north deck with the rail panels waiting to be capped.

I don’t know why I didn’t just do it. I’d cut and ripped everything I needed and laid it out by each panel on the deck. Yes, some trimming was required, but I could use my little circular saw for that. All my tools were there, all the screws I needed. Everything. Yet it took more than two weeks for me to get the job done, doing a panel or two every few days.

I think it was the inspector requiring me to get the caps on that finally put a fire under my butt. Yesterday, while I was home waiting for it to rain (so I could get to the work that actually pays for this stuff), I finally did the last two rail caps.

I was done.

Front Today
Here’s what the front of my house looks like today. I’ve got some cleaning up to do under the deck.

It was a lot of work and I did about 95% of it myself. I don’t regret it one bit. While I could have hired someone to do the labor — at a cost of at least $2,000 — there’s something so rewarding about doing a job yourself, seeing it done, and remembering what it took to get it done.

So much of my new home is like that. I worked hard to do most of the electrical work, all of the flooring (including bathroom tile), and all of the in-closet and shop storage solutions. To say that I’m amazed and proud of what I’ve accomplished is an understatement of epic proportions.

And I reap the benefits of all that hard work every day as I begin to enjoy my new home.

Video Tour

Want to see the new deck? Here’s a video tour. Sorry I look so ratty in the beginning, but I was tired when I recorded it.