Construction: March 3 Walkthrough

Show and tell + lazy blogging = another quick video of my new home progress.

On May 20, 2014, I began blogging about the construction of my new home in Malaga, WA. You can read all of these posts — and see the time-lapse and walkthrough movies that go with many them — by clicking the new home construction tag.

A lot has been done since my last video. I blogged about some of it but have fallen behind on other important parts. Life’s been keeping me busy these days and those of you who know me well know I wouldn’t have it any other way.

In any case, I did another walkthrough video. This one is a bit long and I go into some detail about the work that’s been done and still needs to be done. So grab a cup of coffee or a snack, settle down in your comfy chair, and take an 8-minute walk with me through my new home under construction as it was this morning, March 3, 2015.

More to come — of course.

Construction: The Appliance Delivery

My new kitchen and laundry room appliances are delivered.

On May 20, 2014, I began blogging about the construction of my new home in Malaga, WA. You can read all of these posts — and see the time-lapse movies that go with many them — by clicking the new home construction tag.

All the way back in December 2014 — a full three months ago — I decided to take advantage of an excellent Black Friday sale at Home Depot to buy all the appliances for my new home. I had planned my home and my kitchen to be simple, but comfortable. My appliances would be brand new and fully modern, incorporating the features I’d always wanted but never seemed able to get in my old life.

When I ordered the appliances, I wasn’t sure when I’d be able to take delivery of them. I was still sitting on the fence about whether I should go away for the winter or stay in Malaga and get my home done in time for a spring move-in date. As a result, I set the delivery date as far into the future as Home Depot allowed: three months. The date, which I didn’t even bother putting on my calendar, was February 28, 2015.

I subsequently went full steam ahead on construction and stuck around most of the winter to oversee subcontractors and get a lot of the other work done myself. Winter is my slow season for flying and I didn’t have any other things to hold me back, so I got a lot done. By the morning of Friday, February 27, my kitchen was starting to take shape with the cabinet installation mostly finished. I started wondering when the appliances would come — Home Depot had not called.

I was at Home Depot that morning and asked at the appliance desk. She punched my name into the computer and told me the appliances would arrive the next day.

“Saturday?” I asked. “They deliver on Saturday?”

“If that’s what you asked for,” she replied.

I left her desk in a mini panic. Was I ready to get my appliances the next day? I wasn’t — but I thought that maybe I could be. I had a lot of work to do.

Last Minute Preparations

The work that needed to be done fell into three categories:

  • Electrical preparation. Although my home’s in-wall wiring had been run and hooked up to the circuit panel, I had not yet finished the outlets for the refrigerator, dishwasher, washer, or dryer. (The range was done.) I needed to get the right receptacle for the dryer — which used 10/3 wire — and then I needed to wire all the receptacles — especially those that would be behind heavy appliances that I didn’t want to have to move.
  • Floor preparation. Although I’d laid the floor in my laundry room using adhesive vinyl planks, I had not prepped the floor under the kitchen appliances. I could not lay the Pergo I’d bought for the rest of my home — appliances should not be set on top of so-called “floating floors.” I needed to put flooring under these appliances that was the approximate thickness of the Pergo. That meant 1/4 inch plywood with some more of that adhesive vinyl on it. I needed pieces for under the refrigerator, range, and dishwasher.
  • Laundry room molding. The space between the vinyl flooring and wall in the laundry room needed to be filled in with molding or trim. I’d planned to do the molding myself throughout the house using 1 x 4 planks that I’d stain. The laundry room would be a good place to experiment because it really didn’t matter how it looked. What was more important was that I got that molding in place before the washer and dryer were stacked there, since it was unlikely that I’d ever move them to lay the molding in later.

During the day, as the cabinet guys labored to get the over-the-fridge cabinet installed — heck, it was worth the installation cost just to get that one installed right — I worked on outlets in the kitchen and made a list of the things I needed at Home Depot. When they left, I was right behind them, list in hand, ready to exchange another bunch of money for more building materials: 4-prong 30 amp receptacles, plywood, 1 x 4 lumber, stain, 20 amp outlets, outlet covers, etc., etc. (I manage my lists with the 2Do app on my iOS devices and Mac so I always have them with me and can update them from anywhere. Yes, I’m a geek.) I had brought along the measurements for the flooring under the appliances, so I had the Home Depot guy cut the plywood to size for me. That would likely save me about an hour of time and, although they’re supposed to charge for cuts when there’s more than one per piece, they never seem to charge me a dime.

Miter Saw
I bought this miter saw earlier in the month but hadn’t used it yet. Yes, I know it’s not the best quality or the most heavy duty, but I’m confident it will satisfy my limited needs.

I also bought a table saw. I already had a miter saw that I’d bought the previous week, but the cabinet guy had advised me to get a table saw to handle the rip cuts when I laid in that Pergo. I have to say that I absolutely love having all these power tools on hand. Although my 12 x 48 shop area is half full with my furniture and packed boxes, I’m really looking forward to setting up a permanent shop area once those things are moved into my home.

Of course, by the time I got home it was nearly 8 PM. I am not an evening person. I do my best work in the morning. By then, an annoying Home Depot delivery recording had warned me that delivery would be sometime between 8 AM and 11 AM. That meant I’d be up early on Saturday to get things done.

And I was. I was out of bed by 3:30 and dressed and coffeed up by 4 AM. I had to do things in the right order to make use of my limited time. That’s why I was rolling adhesive floor primer on three pieces of 1/4 inch plywood at 4:15 AM. It might need a few hours to dry and it was vital that it would be ready for the vinyl later that morning. I set it on the cabinet tops to dry.

Miter Saw Setup
I’d set up my miter saw on one of my rolling tool carts. That makes it easy to move anywhere I need to work in my shop.

Next came the preparation for the laundry room molding. I’d never used a miter or “chop” saw before so I made a few test cuts in the wood before making the actual cuts I needed. It was a lot easier than I expected it to be. My main concern was getting the left side and back side walls done; I could do the rest later. Once the pieces were cut and tested — they fit! — I got out the stain and a rag, donned a pair of disposable gloves, and rubbed in the stain. It was a lot darker than I expected — probably not the color I’d want to use in the rest of my home. But this was the laundry room and I didn’t really care how it looked. That room was my “test bed” — more on that in a moment.

While that dried, I got to work on the few remaining outlets that needed to be done: refrigerator, dryer, washer. It went very smoothly. At this point, I’ve wired about three dozen outlets in my home, shop, and shed so I’m getting pretty good at it. I resisted the temptation to wire other outlets that didn’t need to be done — stay focused! — and went on to my next task.

Fridge Hole
Here’s the space for the refrigerator, with the plywood and vinyl floor laid down in it. My Pergo is almost the same color.

The plywood pieces were dry and ready for vinyl. I had bought an entire box of the stuff with the thought that it might be suitable for my bathroom. But after putting it down in my laundry room, I decided it was too cheap looking for my bathroom. I wanted something nicer. I’d planned to return the remaining planks, but now I had a better use for them. I laid them out on the plywood pieces, using as many of the trim pieces from the laundry room that I could. For a scary moment, I didn’t think I’d have enough to do all three pieces. But by some miracle, I did — with just two 36-inch planks to spare!

Dishwasher Space
Here’s the space for my dishwasher. The outlet for the dishwasher is under the sink; a hole will be drilled in the cabinet side to bring the plumbing and power to this area.

The finished pieces actually looked pretty good. I had to trim one — either I’d measured wrong or the Home Depot guy had cut wrong — but my circular saw made short work of that, despite its dulling blade. (Note to self: get new blade for circular saw.) I laid each piece into position and fastened them down with the drywall screws I’d been picking up off the floor for the past two weeks.

Laundry Room Floor
The finished washer/dryer corner of my laundry room floor. This was my first stab at doing molding and I’m rather pleased with the results.

By this time, it was about 8 AM. I still had one job to do: lay in that molding. I went down into the shop and was pleased to see that it had dried. I rubbed it with a clean rag. It looked okay, but really a lot darker than I wanted. Still, it would work for the laundry room. I brought it upstairs with some skinny nails and a hammer, laid the pieces in place, and banged them in. I admired the results. Not perfect, but certainly not bad.

The phone rang just after I took this photo. It was yet another Home Depot recording telling me that the appliances were just an hour away. Timing is everything. I went into my RV and made some breakfast. It was about 9 AM.

The Appliance Delivery

The delivery went very smoothly. The guys pulled into my driveway in a good-sized Mayflower moving truck. The driver got out and introduced himself and his partner. They were from Moses Lake, which is about 90 minutes from my home by car. I showed them where everything had to go, apologizing for the stairs. They didn’t seem to mind — I suspect they deal with stairs on a regular basis.

My New Stove
I absolutely love the look of my new stove. Can’t wait to start using it!

Twenty minutes later, they started bringing things up. The range was first. It’s a flat-topped electric range that fits into my kitchen island. It was a perfect fit. The countertop people will adjust its height so that it’s flush with the counters. They plugged it in and I ran downstairs to flip the circuit breaker. It worked. Not only did the burner shown turned on in the photo come to life, but when I touched the panel, it lit up with all kinds of digital buttons. (Understand that I didn’t choose this range from an in-store display so I had absolutely no idea what it would look like in real life. All I’d seen were a few photos.)

Range Display
My new range even has a bread proofing feature!

The rest of the appliances came up one at a time. The dishwasher was pushed into place, but since the plumbing was not ready for installation, it was not fully installed. I’ll have the plumbers do that when they come, possibly next week.

Washer and Dryer, Stacked
Even stacked, my washer and dryer seem to fill my 6 x 5 laundry room. My water heater will go to the right of them and I should have enough space for a hamper just inside the door to the right.

The dryer was stacked on top of the washer — I couldn’t see any reason to put them side by side when they could be stacked to save room. Although my tiny laundry room looked extremely crowded with the two appliances stacked in there, both delivery guys assured me that it was the largest space they’d stacked a washer and dryer in the past week. They fully connected the washer and dryer to the water supply and vent rough ins. I flipped the circuit breaker for the dryer and we turned it on. It worked fine. I couldn’t try the washer because the plumbing isn’t done yet. But you better believe that if I have to go to the laundromat before the washer is hooked up, I’ll be bringing wet clothes home for my own dryer.

Refrigerator Up the Stairs
Here are the delivery guys, bringing my refrigerator up the stairs.

The refrigerator was the last thing to be brought up. They hadn’t been told to make the door hinge switch, so they did that when they got it upstairs. While they worked on that, I pulled out the shelf packing material. Soon they rolled it into place beneath the cabinet that had been installed so painstakingly just the day before. Later, when the cabinet guys returned to finish up, they’d put a spacer to close up the space between the fridge and the cabinet.

Between each delivery, the guys would remove all of the packing materials, including plastic, foam, cardboard, and tape. They took all that garbage — and the boxes the appliances had come in — away with them. (This was a huge relief to me, since I still had to dispose of a ton of foam packing material from my living room lights, ceiling fans, and power tool purchases. They were extremely careful about dinging the walls — indeed, I didn’t see a single scratch or handprint. They were friendly, polite, and completely understanding of my excitement. Because they were sweating from the hard work, I offered them Gatorade, bottled water, and Coke to keep them hydrated and even turned off the heat in my home so it wouldn’t be so hot for them. I tried to stay out of their way, wiring outlets in the kitchen and living room as they prepped each appliance for the trip up the stairs. It was a very positive experience.

Kitchen in Progress
It’s beginning to look a lot like a kitchen.

When it was done and they’d gone, I walked around my home, admiring my appliances. Only two were currently functional: the range and the dryer. But the refrigerator’s circuit could be flipped on as soon as I was sure all the outlets on that circuit were complete; I’d do that in the morning. Of course, the ice maker wouldn’t work until the plumbing was complete. Neither would the washer or dishwasher.

That made it pretty clear what my next big task would be: prepping the bathroom so the plumbing could be finished.

In the meantime, I started planning for my next big party: “Ladies’ Night, Kitchen Box Unpacking Edition.” I figure that after the countertops are installed at the end of March, I’d have a bunch of friends over to keep me company while I unpack all the kitchen boxes I packed that last winter in my Arizona home. I was bored out of my mind at the time, frustrated to no end by my future wasband’s unreasonable attitude and stupidity, so I’d filled the time by packing up more and more of what I’d bought for that home over the years. I know I packed more than I probably want to keep and figure that some of the excess might make nice door prizes for my friends. Any excuse for a party, eh?

Construction: Cabinet Installation

A time-lapse movie tells most of the story.

On May 20, 2014, I began blogging about the construction of my new home in Malaga, WA. You can read all of these posts — and see the time-lapse movies that go with many them — by clicking the new home construction tag.

Last week, before heading out to California for a few days, my kitchen cabinets were delivered, unpacked, inspected, and moved upstairs to my living space. Yesterday, the installers came to put them in.

The cabinets are Kraftmaid and very good quality — certainly better quality than the cabinets in my old Arizona home. They feature soft-close drawers and doors. (Oddly, I had a problem remembering to close cabinets in Arizona. That won’t be a problem here because my cabinets are actually fun to close so I’m not likely to forget.)

Installing the Cabinets
The installer and his helper fine-tune the position of one of the cabinets.

The install went pretty smoothly, with most of the work done by the boss and an assistant while the boss’s wife looked on, spent a lot of time searching for the right size screws, and chatted with me. Two or three cabinet doors need to be replaced due to cracks; the installer will take care of ordering the replacements, which are free. In addition, the bottom end cabinet with rounded shelves appears to be the wrong wood — that’ll also be replaced for free.

Here’s the time-lapse:

I should mention that I went with a professional installation for a few reasons. First, they’d handle the replacement of any defective parts. Second, they’d get the installation done right the first time. And third, while I don’t mind learning how to wire my home, I certainly have no desire to learn how to install cabinets.

Cabinets
Here’s how my kitchen looked by the end of the day. The rustic hickory finish I chose is full of “imperfections” that add character to the kitchen. And yes, there will be a breakfast bar on the camera side of that kitchen island. My stove will go between the two cabinets there.

Today, they’ll install the cabinet for the area over the fridge and will likely install the crown molding and a spacer under the microwave shelf. They’ll put on drawer pulls and door handles when they return to replace the damaged pieces, probably in about two weeks.

In the meantime, everything is set up and ready for the next part of the kitchen installation: appliances. I expect them any day now. The countertop folks will come in about two weeks to measure for their “template”; the countertops will be installed two weeks after that. By then, I should have the rest of the kitchen done.

Things are certainly moving forward nicely!

And I know I didn’t blog about the insulation, drywall, and painting. I’ll do that shortly; there’s a lot to show and tell!

Pergo Pergatory

My false start on a flooring purchase.

I have been thinking about flooring for my new home for a long time. A very long time. This month was the month to finally make a decision — and a purchase.

What To Buy?

I know what I don’t want:

  • Carpet. I hate it. ‘Nuff said.
  • Tile. It’s a pain in the ass to lay and, since my subfloor is plywood, I’d have to lay hardy backer under it. So that’s an added step with an added expense. And I hate scrubbing grout.
  • Vinyl. Any kind of vinyl: sheets, tiles, etc. Yes, I know vinyl has come a long way since the 1980s when it looked like cheap crap or the inside of a school, but I just can’t wrap my brain around living in a place with vinyl floors.

I know I wanted my floors to either be wood or look like wood and be durable enough to last 15 years or more without any problems at all. I also wanted it to feel like wood — you know, that textured feeling that wood sheets can have? That left hardwood, bamboo, laminates, and something engineered, like Pergo. These were all available with snap-together installation to create a “floating floor.” No nails or glue. Wood-like planks simply fit together over padding to create a floor. Lots of my friends had gone with one of these options and they all raved about what they’d chosen. Seemed to be a safe bet.

But which to choose?

I had a budget for the floor, which was determined not only by my available cash but the simple fact that I was building a living space over a garage and spending $6/square foot for flooring was an investment I’d never get a return on. That pretty much knocked hardwood and bamboo out of the picture.

The great thing about being single is the fact that you can make decisions without having to argue or compromise with another person.
Of course, that also means that if you have trouble making a decision, there’s no one with a vested interest to help you.
Fortunately, I’m usually good at making decisions.

I must have looked at flooring at 10 different places, including online. (I’m sorry, but can’t imagine selecting a floor online where you can’t touch and really see what you’re getting.) Prices were all over the map, from 99¢/square foot to well over $4/square foot. To make my decision-making process easier, I decided to set my spending limit at $3/square foot including tax and padding. Then I went to Lowe’s, where I could put the purchase on my zero-balance Lowe’s credit card at 0% interest for 12 months, parked myself in front of the flooring displays, and tried to decide what to buy.

Color was a definite issue. I didn’t want the floor to clash with my kitchen cabinets. Or my red sofa. Since the cabinets are light, I figured I’d go dark. The high-ceilinged rooms with their light paint and Navajo white ceilings are big enough to support a dark floor. It would make a good contrast.

At least that’s how my reasoning went.

In the end, I choose a Pergo Max laminate with the padding already attached. It was $2.49/square foot, which was under my budget, even after adding sales tax. Because the padding was attached, I didn’t have the cost or bother of dealing with sheets of padding. The install should go easy enough, especially if I had a friend who’d recently done an install stop by and give me pointers on the first day.

Manor Hickory“Manor Hickory” is a very dark shade of brown with near-black highlights.

The color? Something called Handscraped Manor Hickory. I thought the dark highlights would look good with end tables I still needed to buy. The red sofa had looked good with black furniture and, in the back of my mind, I thought I might go with black again.

At least that’s how my reasoning went.

I did the math on how much I needed to buy: 70 boxes. I got a sales person to help me find the boxes in stock. Amazingly, they had enough for my needs. I instructed the sales folks to put 70 boxes on shrink-wrapped pallets for me. I’d pay up front, bringing one box with me for the cashier to scan, and then meet the loaders in the Lowe’s outdoor lumber yard with my truck.

I also bought a bathroom vanity and a countertop with a sink.

Bringing It Home

Truck Loaded with Pergo
There are several reasons why I have a big truck. This is one of them.

Out in the lumber yard, they loaded my truck with the two pallets of Pergo and tucked the vanity into the space between them and the fuel transfer tank I have in back. We put the countertop with sink on top of the fuel tank. Then I took out some ratchet tie-down straps and secured them in place.

The Lowe’s guys figured that each pallet weighed about 1500 pounds. I’m not sure how true that is, but if it is true, I probably had about 2 tons of stuff in the back of my truck. As I drove away, I felt the weight. But the 1-ton Ford diesel handled it well.

At home, the drywall guys were working in the bay where the truck lives. I’d already decided that I’d back it in for the night and worry about off-loading it the next day. I was having a party that night, a celebration with friends on the completion of the drywall and painting of my living space upstairs. I had lots of other stuff to do before I worried about offloading the flooring.

Later, after the drywall guys had left, when I had a minute of spare time, I went to open the garage door. Surprise, surprise! The drywall guys had made the ceiling too low in that bay — long story why — and I couldn’t get the door open more than two feet! Fortunately, there was no rain in the forecast. The truck would stay outside.

Offloading

The weather was beautiful on Saturday and I spent much of the day doing stuff outside in the yard.

I think I was secretly dreading unloading the truck. Because I didn’t have a forklift — I don’t have everything, despite what some of my friends think — I’d have to offload the truck one box of Pergo at a time. And I know from experience that no matter where I put it, I’d have to move it. (Ask me about the pavers one day, okay?) So I wanted to put it on something that could be easily moved. That meant a dolly.

I already had a home-made dolly. My bathtub was sitting on it. I needed another one.

I had a very nice pallet outside that I’d asked the drywall delivery guys to leave behind. It was definitely large enough to hold one pallet of Pergo. I figured I’d make a dolly out of that and then make another dolly out of the pallet the first pallet of Pergo was sitting on. I’d leave one dolly of Pergo down in the garage and put the other one upstairs so it would be ready for installation.

All I needed were heavy duty caster wheels.

I took my Jeep to Home Depot. Two hours later, I drove away with it full of stuff, including 8 350-pound capacity wheels and the hardware I needed to fasten them to the bottom of pallets. Those were the most heavy-duty wheels I could find. They’d have to do.

Building a Dolly
Building a dolly is as easy as attaching good wheels to the bottom of a heavy-duty pallet.

Finished Pallet Dolly
My finished pallet dolly.

Offloading Truck
I stacked the boxes of Pergo on the dolly.

On Sunday morning, I put on some music, gathered some tools and got to work. It didn’t take long to turn that pallet into a very heavy duty dolly. The wheels were great and rolled smoothly on the clean floor, which I’d hosed out the day before.

I cut open the shrink wrap on one pallet of Pergo and started offloading the boxes, one at a time, and placing them on the pallet dolly. I don’t know what they weighed — maybe 30 pounds each? Not too heavy to lift, but not light, either. The length was perfect for me to grab them from the ends. I could feel the muscles in my arms getting a good workout.

Every time I finished a layer of Pergo, I’d move the dolly around a bit to see how well it rolled. After four layers, it was definitely feeling sluggish from the weight. But I suspected it would hold the entire pallet load. Time would tell.

An Unfortunate Realization

I was almost finished offloading that first pallet — I think I’d done the first four stacks — when I realized that one of the boxes was wet on top. The truck was parked in such a way that condensation from my roof had dripped down on it. I grabbed the box and got a rag to dry it off. The water was under the plastic wrap. I needed to open it to dry it properly.

And then I got a brainstorm. Why not take this box upstairs and lay it out to get a good idea of what it might look like on the floor?

A smarter person would have done this first, before offloading 28 30-pound boxes of flooring. Just saying.

Dark Floor
I began laying out floor planks to check the color. What was I thinking? Of course it was too dark!

I brought it upstairs, dried the top piece, and set it down on the floor. It looked horrible. Way too dark.

I was in denial. It couldn’t be that bad.

Ten minutes later, the entire box was laid out in the corner of my living room. I didn’t like it. I realized that it was almost the same color as my dining table and chairs and just a tiny bit darker than my bedroom set. My furniture would blend into the floor.

I stayed in denial. Surely it couldn’t be that bad. I needed a second opinion. I called my neighbor, Kathy, who lives at the winery a half mile down the road. She was also a house painter who did a lot of decorative work. She’d have a good idea of whether it was okay. She was out pruning grape vines with her husband but promised to come in about 20 minutes, when she needed a break anyway.

She came and climbed the stairs with me. The first thing she said was, “You’re going to see all kinds of dust on that.” I’d already had that warning from other people when I mentioned wanting a dark floor and I knew she was right — it had gotten dusty just from being laid out. But I had a Roomba vacuum robot and wasn’t very concerned about that. It was the color that bothered me.

Although she didn’t seem to think it was bad, by that time I’d already decided that it was too dark. She agreed with me that if I didn’t like it now and didn’t change it, I’d regret it. I thanked her for coming and watched her drive away.

Shit. Back to square one.

Return and a New Choice

I loaded all the boxes of Pergo back onto the pallet in my truck and, since I couldn’t shrink wrap them, used the ratchet tie-downs to keep them together on the pallet. I wiped down each plank in the open box, stacked them neatly in the box, and put the box in the front of my truck. Then I loaded up Penny and drove back to Lowe’s.

Of course, I was a mile down the road when I realized I’d forgotten my cabinet sample. I made a u-turn, came home, got it, and left again. (I forget something I need about 25% of the time that I leave home and usually remember it before I hit pavement.)

One thing you have to love about Lowe’s and Home Depot is how easy they make it to return things. I brought the open box and my receipt to the counter and let them offload the truck and count the boxes while I went back to the flooring display to make a new decision.

Tidewater Oak
I ended up with Tidewater Oak.

Fortunately, a knowledgeable salesperson appeared. With her help, we narrowed it down to three options. One did not include the attached padding, so I knocked it off the list. The other was a tiny bit too light. The third one seemed just right: Tidewater Oak. Although it didn’t have that “handscraped” texture I liked, it did have some woodlike texture. And it looked just like the hardwood floor I always wished I had.

Fortunately, they didn’t have any in stock. I say “fortunately,” because I also had to pick up a special order at Home Depot and I would never fit it in the truck with the Pergo. I placed my order and was told it would arrive within a week. Then I went back to the return counter, signed a form to get a refund, and went to the cashier to pay for my special order. Done.

At nearby Home Depot, I picked up the acrylic block walls for my shower stall, a shower pan, and a new miter saw. But that’s another story.

More To Come

So that’s the story of how I almost got my flooring. Obviously, there’s more to come when the new floor arrives and I start laying it. Stay tuned.

Construction: The Upstairs Lights are On

Well, at least the first six of them.

On May 20, 2014, I began blogging about the construction of my new home in Malaga, WA. You can read all of these posts — and see the time-lapse movies that go with many them — by clicking the new home construction tag.

If you’ve been following this blog, you might know that I decided to be “the electrician” for my new home. That means I’ve taken on the task of designing the electrical system, doing all the in-wall wiring, and ultimately hooking up all light fixtures, ceiling fans, and outlets.

These posts will give you an idea of what I’ve been up to with the electricity since buying my property in July 2013:

Wow. I didn’t think I’d written so much about electrical power, but there it is.

Electricity is an important part of our lives. We don’t think much about the electrical power in our homes. Flick a switch, a light goes on. Plug in a device and power flows through it. We only notice it when it goes out or we get our bills. We normally don’t think much about what’s going on behind the scenes, inside the walls. The planning that puts outlets and light switches and ceiling fans in the “right” spot. The wires, the connections. Amperage. Circuits. How does the power get from the transformer on your property to your microwave oven? Most people have no idea of what a “home run” — as it relates to power in their homes — really is.

I do. I have a vast, intimate knowledge of all the power in my home because I’m the one who designed the system and ran all the wires.

With a little help from friends, as I’ve mentioned elsewhere.

The Panel

After creating all the circuits you can read about in the last few entries listed above, I wound up with about 20 lengths of Romex wire dangling out of a cavity in the wall between my stairs and RV garage. Each length of wire represented one circuit, from the lights in my living room to the outlets, lights, and exhaust fan in my bathroom, to my water heater, to my stove/oven.

Romex is good stuff, mostly because each gauge — or thickness — is color coded. 14 gauge for 15 amp circuits is white, 12 for 20 is yellow, 10 for 30 is orange, and 6 for 50 is black. This would make it easy to match the wire to the correct circuit breaker amperage.

As I ran each home run, I used a Sharpie to write on the end of the wire, labeling it for its circuit. For example, KIT 1 and KIT 2 were my two kitchen circuits, BATH was for the bathroom, and LR TV was for the northeast side of the living room while LR OFFICE was for the northeast side. Although I never came up with a formal electrical plan for my place, I did keep track of each circuit on a sheet of paper. This helped me keep track of which circuits I had, what amperage it needed, and what my progress was on each one.

An Ugly Mess
After running all the home runs, I was left with this mess at the circuit panel. (You should have seen it before I neatened it up.) The round thing is my Internet router, which I hung up there temporarily. I’m going to have the local cable company re-do the Internet wiring so the router can be in my office area upstairs.

Of course, what I had at the circuit panel end was a big mess. Everyone who looked at it — especially the county and electrical inspectors — wondered how I was going to get the wires into the circuit panel neatly, without the Romex being exposed below 8 feet. I wondered, too.

My friend Tom is a retired union electrician. He’d been giving me a bunch of advice for the past few months and had helped me with some of the more difficult tasks, such as getting conduit to my shed up to code, helping run the circuit panel and outlet ends of my RV garage’s 30 amp RV circuit, and installing fixture bases for my outside wiring. These are tasks that I could have done on my own, but it would have taken much longer and I likely would have gotten it wrong several times before it was right and to code. He knew all about the job that was ahead of me at the panel and he also knew that I’d be depending on him for help.

He said he thought a lot about it while I was on vacation. He said he worried about it.

Tom at Work
Here’s Tom contemplating the panel not long after we started feeding Romex into it.

But when he came by yesterday, it didn’t take long for him to figure out how to get the job done. I cut another piece of wood to complete the wire channel and we notched it so the wires could come out neatly in one big bunch, high above the panel. The drywall guys, who hadn’t done that area yet, would be able to work around the wires and then close up the space in the notch with fire tape.

The wires then came to the wall over the panel where they’d be secured before coming down the wall and into the panel. 8-foot lengths of 2×4 lumber, which I happened to have handy — doesn’t everyone keep lumber around their home? — would be secured to the posts on either side of the panel. The drywall guys would lay in one 8-foot long sheet of drywall, with a hole cut to the size of the electrical panel, and fasten it to the 2x4s. Result: a neat panel area with no Romex exposed below 8 feet.

Sunny Day
It was a beautiful day in the neighborhood. I shot this photo from my Lookout Point not long after Tom left.

And that’s the way things went. Tom and I worked on the panel for a few hours, stopping only for some grilled sausage sandwiches I cooked up for lunch and the occasional cigar break. The day was beautiful, with scattered high clouds, lots of sun, and temperatures in the high 50s. We had lunch outside in the sun. I opened the big garage door beside the panel about halfway to let in lots of fresh air. We worked as a team with Tom doing most of the connection work and me handing him circuits and marking the slot each circuit was connected to on my master list. Later, when the door was put on the panel, I’d label each slot on the sticker provided. At the end, we found that I’d failed to label three home run wires: by process of elimination, we figured out the 20 amp wire and know which two are the 15 amp wires — I’ll know exactly which is which when I finish wiring them and turn them on.

The Panel
Here’s the finished panel. The long circuits with the white labels on them are arc fault protected, which are required for living space circuits in Washington as of July 1, 2014. The dangling black wire on the right is for my range.

We had them all done by around 3 PM. All except the 50 amp range circuit. That needed a 3/4 inch connector, which I did not have. (The others used 1/2 inch connectors and I had plenty of those.) I’d finish it up on my own before inspection. I’d also have to attach the wires to the wooden board behind the panel.

But at this point, I had all of my other home runs wired to the circuit panel. That meant I could begin wiring light fixtures, outlets, and other devices.

When Tom drove away, he stopped and said out his window, “We did pretty good. I didn’t think we’d finish in one day.”

He wasn’t the only one. The task had seemed overwhelming. But with his know-how and my help — not to mention being organized and having everything we needed on hand — we’d knocked it out in less than five hours.

Wiring the First Circuit

While I was away, the light fixtures I’d ordered for my living room about two months before finally arrived. The six boxes were stacked neatly by my drywall guys in my shop area.

The living room light circuit was one of the easiest to do. There were only the six fixtures on it. I’d run the circuit with 14/3 Romex with the idea of having two separate switches. I wasn’t sure if I wanted each switch to operate every other light or if I wanted one to do the north side of the room and the other to do the south. The benefit of using 14/3 wire (instead of 14/2) is that I could make just one run, from fixture to fixture, rather then two separate runs, each of which went directly to the lights I wanted connected to each switch. I could decide now which lights would be controlled by each switch but could easily change it later if I wanted to.

I decided to run the first three lights on one switch and the last three on the other. So the red wire brought power to the last three fixtures on the run and the black wire brought power to the first three fixtures on the run. I wish I had a decent drawing app to show how it was done. It’s actually quite interesting — if things like this interest you. (Which they might if you’ve read this far.)

It was getting dark, so I started by running an extension cord up the stairs and plugging in my portable shop lamp. I put it high up on my scaffold, which had been parked in my office area. I also brought up my radio and old iPod. I figured I’d be doing a lot of work upstairs in the coming weeks and some music of podcasts would be nice to listen to. Then I brought up all my electrical tools, the boxes of light fixtures, and a step stool. I put on some music and got to work.

First Installed Fixture
Here’s the first fixture I installed. Each fixture sits between and slightly above a window. The idea was to provide light high enough that it wouldn’t shine into your face when you looked out the window.

The light fixtures I bought were rather ornate. They’re sconces, each of which has a metal twig sculpture that holds a colored glass shade. Installing them was a remarkably easy multiple-step process:

  1. Use a yellow wire nut to fasten together the two unused power lines (in and out, red or black, depending on the fixture’s location) to allow power to continue down the circuit.
  2. Adjust the length of the central post in the metal base.
  3. Screw the metal base into the blue fixture box.
  4. Attach the ground wire from the fixture to the metal base.
  5. Use a provided wire nut to fasten together the grounding wires.
  6. Use a provided wire nut to fasten the fixture’s white wire to circuit’s white wires.
  7. Use a provided wire nut to fasten the fixture’s black wire to the circuit’s power wire (black or red, depending on the fixture’s location).
  8. Use the decorate nut to fasten the fixture to the metal base on the wall.
  9. Set the glass shade into place.
  10. Use a level to adjust the angle of the fixture and shade.

It went pretty smoothly. If I hadn’t stripped two screws for attaching the metal base to the blue box, I probably would have finished at least 30 minutes sooner. I took a break for dinner after the first two fixtures, still not sure whether I’d get it done that night.

In hindsight, I wish I’d taken some progress pictures. But I think I was too excited about getting it done that night. I was driven. I wanted to have the whole thing done at night so I could light them and see exactly how much light they cast so I worked as quickly as I could.

When the last fixture was installed, the only thing left to do was wire the switches. These switches would be at the top of the stairs in a box that held switches for three different circuits. I pulled out the mess of wires that, like the ones in the blue fixture boxes, were covered with paint overspray. I sorted out the ones I needed for my circuit and made the necessary pigtails for the black and white wires.

Switches
The two center light switches in this box will control the six living room lights.

Then my brain shut down. I knew how to do it, but they way I thought it needed to be done didn’t seem right. I didn’t want to bother Tom — especially after I’d texted him earlier, assuring him I knew how to wire the switches. So I grabbed my electrical how-to book, opened it to the page with the wiring diagram that applied, and studied it for a moment. Yes, I did know how to do it. I closed the book, went back upstairs, and finished wiring the switches.

Light Bulbs
Amazingly, I had lightbulbs.

But did I have lightbulbs? I did! I think I’d picked up a box at Home Depot or Costco not long after ordering the fixtures. I found them in my shop, exactly where they belong. I wasted no time twisting them in.

Then I texted Tom:

I’m flicking the switch. If you don’t hear back from me in 2 minutes, I got it very wrong.

After all, if I electrocuted myself, it might be a good idea for someone to collect my smoldering remains before the drywall guys came in the morning.

I went downstairs, consulted my master sheet of circuits, and determined I’d wired circuit 15. I counted down the board three times to make sure I’d flick the right switch. Then I flicked it. No smoke, no fire. So far, so good.

I went back upstairs and flicked the first switch. The first three lights went on. I flicked the second switch. The other three lights went on. No explosions, no fire. It worked.

I texted a photo to Tom. He congratulated me and I responded that I couldn’t have done it without his help.

I turned off the shop light. The room was fully illuminated by the six lights. At first, I was a bit disappointed by the amount of light each fixture cast. But as the bulbs “warmed up,” the light brightened.

Six Lights Pano
Here’s an iPhone pano shot of all six lights in my living room. There are two on each wall.

Lighted Light
The lights even look good when they’re turned on. In this shot, you can also see the reflection in the window of another light on the other side of the room.

I’d used the equivalent of 60 watt bulbs. The fixtures can support up to 100 watts. But I like the gentle light they cast. Not only can you see the fixtures when you look right at them, but the light is mellow enough that you can still see the city lights out the window, even when sitting away from the window. The light doesn’t overpower the room and make everything outside look black. I like that.

Milestone Achieved

Once again, I can’t describe the amazing feeling of accomplishment I get every time I knock off a little part of my construction project. To me, this is yet another milestone — the first circuit in my living space completed. The ball is back in my court and it’s all coming together quickly now.

Later today, I’ll wire some of the outlets upstairs so I can get rid of the extension cord on the stairs. And, as the days go by, I’ll wire one circuit after another, flicking each one on to test it before the final electrical inspection. Before long, my electrical work will be behind me and I’ll be on to other tasks.

This evening, I’ll fill my freshly painted and lighted space with friends and the smell of smoked ribs and the sound of music and laughter. Another milestone achieved, another celebration with friends.