Creating Wire-Wrapped Jewelry, Step-by-Step

My five-step process.

I’ve been making (and tweeting about) the wire wrapped jewelry (my hobby gone wild) that I picked up this past winter in Quartzsite, AZ for about three months now.

I currently do one style of wire-wrapped jewelry; there are many. The work I do features multiple thicker wires bound together info frames using a thinner wire. My wire wraps are tiny and as close to “perfect” as I can get them. Another style, which I’d like to explore — possibly next year with a tutor — uses a single thicker wire, often hammered flat, to wrap the stone in a more freestyle look.

I thought I’d take a few moments to provide some basic how-to information to give readers an idea of what I do and what it entails. True to my how-to book author roots, I’ve broken it down into five steps. Here they are.

Step 1: Choose a stone and wire for the job.

Bull Canyon Agate
For this example, I chose a 57mm long Bull Canyon Agate cabochon. This is a little larger than most of the stones I use.

Wire Reels
I buy wire in bulk from RioGrande.com. For this project, I used 22 gauge square and half-round dead soft sterling silver wire.

I start by going into my collection of cabochons and choosing a stone I feel like working with. Maybe I have an idea I’ve come up with while doing something else during the day. Or maybe I want to try a wrap similar to one I’ve seen in a video. Or maybe I’ve realized that a certain color is missing from my collection of finished pieces and I choose a stone to fill in that gap.

For some stones, I get to choose which end is up. (Actually, I can do that for all of the stones, but certain shapes are easier to wrap when held in certain orientations; for example, teardrop shapes are best wrapped with the pointy end up, although I have wrapped them with the pointy end down.) I hold the stone in a variety of directions and decide which looks best.

Then I choose the wire. I use thinner wire for smaller stones because I don’t want the wire to hide the stone. I use more wires for thicker stones because I want the sides of the stones suitably covered. I use dead soft sterling silver wire for just about all the pieces I create now, although I do have some copper wire on standby if I feel like working with copper. (So far, all the pieces I’ve sold have been silver-wrapped, so I have to assume copper is less desirable.) I always keep 21 and 22 gauge square wire and 22 gauge half-round wire in stock.

By the time I’ve selected the stone and wire, I already have an idea for the style of wrap I’m going to do.

Step 2: Create the frame.

Started Frame
For this frame, I created three anchor wraps and made tight bends so the stone would fit snugly.

Open Frame
Here’s the same frame after making the bends at the top. A stone like this is tough because not only do the corner bends need to fit the stone exactly, but the top bends need to meet exactly in the middle.

The stone is held in place by a frame. Creating the frame normally entails using half-round wire to secure the thicker wires together in anchor wraps and then bending the thicker wires into a shape that will completely surround the stone.

The number of anchor wraps I do varies depending on the size of the stone and the style of the wrap, although I normally do two to four of these wraps. For example, if I’m working with a small oval or teardrop shape, I can probably get away with just two anchor wraps, one near each side of the bottom of the stone. If I’m working with a larger or odd-shaped cabochon, I’ll use more anchor wraps.

The bends must exactly match the stone. This is probably one of the trickiest parts, especially when dealing with odd-shaped stones. If I put a bend in the wrong place, I have to straighten the wires and then rebend them.

Step 3: Complete the frame and create the bail.

Closing Up the Top
I use the half-round wire to close up the top with tight wraps around all six wires.

Starting the Bail
Then I separate out the two back wires and wrap them separately to start the bail.

Wrapped Bail
I continue wrapping until I have enough wrapped wires to create the bail.

Completing the frame means closing up the gab at the top of the frame with wire wraps. This is probably the most difficult part of the process; the finished frame has to be the exact size and shape of the stone.

Sometimes I’ll finish the frame with the stone taped inside it using masking or painters tape. But as my skills improve, I’m able to finish the frame without the stone in place.

Once the frame is closed I usually follow up by wrapping two of the six or more wires sticking out the top and bending them back to create the bail. Sometimes I finish the bail then, before the stone is secured; other times, I wait until after I’ve secured the stone to finish it.

Step 4: Secure the stone and (if necessary) complete the bail.

Starting to Secure
In this example, I’ve begun bending the front of the frame to hold the stone before inserting the stone. Doing this makes it easier for me to do the bends without scratching the silver wire.

This step is crucial and can be tricky. I need to get the stone into the frame and then carefully bend the frame wires so they hold the stone in place.

The hard part is making sure the bends are the same on both sides of the stone; if the stone’s shape is symmetrical, it’s important (at least to me) to have symmetry in the wires that hold it in place. The harder part is making these bends without scratching the metal with my tools. I use my thumbnail a lot as a tool — it won’t scratch metal — and it’s really screwing up my thumbnails.

Front Back
Here’s the front and back of the piece once the stone has been secured. Although I concentrate my efforts on the front, which is what most people will see, I try to make the back even, too.

Once the stone has been secured, front and back, I can finish the bail (If I haven’t done so already) by securing the tail end either with half-round wire or one or two of the loose frame wires.

Finishing the Bail Finished Bail
In this example, I’ve finished off the bail by using the two loose ends of the bail wires and wrapping them around the top of the piece. I then trimmed off the excess and tucked them into the back of the frame.

Step 5: Add decorative flourishes, trim off excess wire, and tuck in all wire ends.

At this point, I have a stone secured in a wire frame with a bail and four or more frame wires poking out the top. I need to take those wires and creatively finish them off.

This is where the swirls at the top of each of my pieces come from. There are all kinds of things I can do. I like draping the wire around the base of the bail or creating loops in front of the bail, but I occasionally bring the wire down into the piece and finish with a loop.

I cut off all wire beyond what I need and finish the cut edges, which could be sharp, by tucking them into the metal work or creating tiny loops. After some final adjustments, the piece is done.

Finished Front Finished Back
Here’s the finished piece, front and back. I don’t usually leave the wire ends visible in the back of pieces, but for this piece, I wanted a little extra security for the stone.

It Takes Time

It takes me from one to three hours to make a piece of jewelry.

I don’t rush. I’d like to do it in 90 minutes or less, but I still sometimes have trouble with steps 3 and 4 above. I’ve learned that some shapes of stones are easier to work with than others and when I want to do a piece quickly, I work with an easier stone.

I’ve also learned that the more I try to get experimental, the more likely I am to struggle. Still, if I don’t try new techniques, I won’t improve my skills and learn what works and what doesn’t work.

Try It!

This blog post isn’t enough info to try it for yourself; you really need to see it done to do it. If you can’t get one-on-one instruction like I did, you can try videos on YouTube. Although an earlier post on this topic linked to one or two wire wrap jewelry videos there, I’ve since found a better artist: OxanaCrafts. The work she does, although often a lot more ornate than I do or like, is quite similar to what I do and I’ve gotten a lot of ideas from watching her videos. I credit her for the neatly wrapped bails I’ve been doing in almost all of my recent pieces. But while her work seems to feature the actual wire work, I prefer to feature the stones. That’s the main reason my wraps are simpler than hers — and my stones are usually a lot more interesting.

Want a good basic tutorial? Try this one: Quick Beginner Wire Wrap. Just keep in mind that a single anchor point, as she uses in this video, probably won’t work for larger or thicker stones.

If you want to give it a go, remember that there are certain tools and wires that you’ll need to get started. You might find them at your local craft store; I got my start using silver plated copper “hobby wire” which I’ve seen in Michael’s and Hobby Lobby. Tools are important; don’t be tempted to use standard pliers you might get at the local hardware store. The ridges carved into these tools will mar the wire.

Nice cabochons are a little tougher to find; I get many of mine from gemstone dealers and rock and mineral shows. I choose my cabochons individually — and pay for them accordingly — but you can often buy them in lots. If you don’t care what your stones look like and just want cheap stones, this will probably work for you; try eBay. But if you care and don’t mind paying for quality, you’ll find that it’s worth the effort to find the stones you want.

A great source of quality wire, tools, and even cabochons to get you started is RioGrande. That’s where I buy my wire and I can’t say enough nice things about them. (Thanks, Dorothy, for recommending them!) I’m not sure if they sell the cheaper craft wire, although I know they do sell better quality silver, gold, and even platinum.

If you do try it — or if you have already created your own wire-wrapped jewelry pieces — please use the Comments for this post to share a link to your finished work. I’d love to see it.

Support My Jewelry Making Habit!

But you know what I’d really like? I’d really like it if you visited ML Jewelry Designs and picked out a piece of jewelry for yourself or a loved one. You can support my jewelry-making (and stone collecting) habit while getting a truly unique piece of wearable, handmade art. Many thanks to blog readers who have already done so!

And if you want this piece, you can find it here in my online store. But don’t wait; all of my pieces are one-of-a-kind and when this one is gone, it’ll be gone for good.

Construction: Pergo Installation Time-lapse

A task I thoroughly enjoyed!

On May 20, 2014, I began blogging about the construction of my new home in Malaga, WA. You can read all of these posts — and see the time-lapse and walkthrough movies that go with many them — by clicking the new home construction tag.

I got a pleasant surprise yesterday: I actually had fun installing the Pergo laminate wood flooring in my bedroom.

The job was remarkably easy once I got the hang of it. I started on the far left end of the room, positioned a piece about 1/8 inch from the wall, and slipped the tongue at the top into the groove of the previous piece at about a 30° to 45° angle. Then I gently rocked it up and down until is snapped down into place. The next piece went pretty much the same way, but also required me to bring the left edge against the right edge of the previous piece and make sure that snapped, too.

Cutting was the most challenging part. Although most cuts were simple straight cuts I did on my miter saw, I did occasionally have to cut around door openings and the like. In some cases, I had to draw pictures of the final piece with measurements. I know that sounds weird, but Pergo pieces can only be installed in one direction and if you screw up a cut, chances are that piece will be unusable as intended. If you’re lucky you can use it for something else. But if you do something seriously dumb — like cut off both ends — the piece becomes garbage. I screwed up two pieces during this installation, which I don’t think is that bad, considering it was my first full room.

Floor Installation
Here’s what the floor looked like when I took my lunch break. I was almost done!

As I worked, I found myself thinking about the sign I’d seen in Lowe’s offering installation at a sale price of 99¢/square foot. I can’t believe people would pay that when it’s so easy to do yourself. Yes, having the right tools does make the job easier — I had a miter saw, a table saw, a special pull bar designed for floating floor installations, and a rubber mallet — but even a battery-powered circular saw with a good blade would have been enough. The way I see it, I had a rewarding DIY day, got to play with my power tools, and saved $288.

If you want to see the narrated time-lapse video, here it is. I figure that if you deduct the amount of time for the two breaks I took while working, I probably put about five hours total into this job. I’m looking forward to finishing up in the living room and hallway — probably next week when the kitchen is done.

Construction: Wiring the Shed

The biggest challenge was getting the damn wire out there.

On May 20, 2014, I began blogging about the construction of my new home in Malaga, WA. You can read all of these posts — and see the time-lapse movies that go with them — by clicking the new home construction tag.

If you’ve been following these posts, you know that in late August, I finally got permanent power run to my building under construction and that I had taken on the task of doing all the electrical wiring in that building. You might also realize that when the Chelan PUD workers left, the only access to electricity that I had was from a single outlet inside the building.

I’d lost my 30 amp RV connection the previous day when I took down the temporary power pole I’d been plugged into. I was living in the RV but had no easy access to AC power. Instead, I was relying on the RV’s two batteries and the solar panel on the roof to keep them charged. While this is a very workable short-term solution, it did mean that I’d have to rely on propane for my refrigerator and hot water and that I wouldn’t have access to some conveniences, such as my microwave and coffee maker. Yes, I do have a 2 KW Honda generator that I could have pulled out and fired up, but who really wants to listen to that noise?

The Task at Hand

My task was clear: get the 30 amp RV outlet set up at the shed, which was on the opposite side of the driveway from my building, about 25 feet from my RV.

I’d run the 2 inch schedule 40 conduit under the driveway to the shed earlier in the week and it had been approved by Labor and Industries (L&I). All I needed to do was run a set of 10 gauge wires through the conduit and set up the appropriate sealed boxes on the other end for the outlet. While I was at it, I’d run a set of 12 gauge wires through the same conduit for a 20 amp circuit so I could put a 115v outlet on the outside of the building as well as an outlet and light inside the shed.

Running the Wire

Although the shed was only about 80 feet from my building, the conduit did not run in a straight line. Jeff, my earth-moving guy, had run it with the 3 inch conduit toward the transformer box, then turned left and ran it with the water line to the shed. Near the shed, it turned right to get to the north side of the shed where I wanted the utilities. (The frost free valve for the water was already installed there and running well, supplying my RV, chickens, and garden with water.) I’d walked the trench with my long measuring tape: 96 feet.

It was the bends in the conduit that could pose a problem: 90° at the building, 90° where it met the water line, 45° in front of the shed, and 90° where it came up out of the ground at the side of the shed.

The first job was getting a wire pull line — sometimes referred to as a fishing line — through the conduit. This was remarkably easy. I tied a bunched up plastic shopping bag to the end of some garden twine I had and tied the other end to the water valve near the conduit opening at the shed. I stuffed the bag into the conduit, then went into my building, plugged in my Shop Vac, and put the Shop Vac’s business end to to other end of the conduit. I fired it up and it sucked.

The shopping bag didn’t quite make it. The garden twine wasn’t long enough. No problem. I attached one end of the pull line the PUD guys had given me the day before to the end of the twine, went back to the Shop Vac, and sucked some more. Whoosh! The shopping bag stuck to the Shop Vac hose. I turned it back off and pulled the twine to bring the pull line all the way through.

Pulling Wires
Necessity is the mother of invention and I can get pretty inventive.

For each circuit, I needed 3 wires: black, white, and green. That meant six wires. I’d bought them on 100-foot spools a few days before. I carefully grouped the ends together, wrapped the strap around them, and used duct tape to make a smooth, somewhat pointed end on the pull line. I pushed it into the conduit. Then I rigged up my old copper grounding rod (from the temporary power pole) on two saw horses near the opening of the conduit, went back to the shed, and started to pull.

It was easy at first. Hand over hand, I pulled the wire, watching the spools turn by my building. Then I hit a snag. I pulled hard but didn’t get anywhere. I went back to the building, pulled back, then went back to the shed and pulled again. The wire started to move again.

This went on for a while. The wire got harder and harder to pull. So I did what any machine-loving woman would do: I hooked up the pull line to my ATV and used that to pull. That got me another 20 or so feet, but it was pulling sideways and damaging the top of the conduit. I needed a better solution.

Dowel Rig
My friends tease me about having so much “stuff,” but every once in a while, some of that stuff comes in handy.

I went into my shop and fetched one of the dowels that had been a curtain rod at my Arizona home. (There’s a funny story about these “curtain rods” and why I took them, but I’ll save that for another post.) I cut it to about 2 feet in length and then rigged it up to the side of the shed with some scrap wood and nails. Then I moved the ATV into position. Now I could use the ATV to pull straight up.

Pulling wires with ATV
It seemed like a good idea at the time.

That got me another 5 or so feet. That’s all. The wires were stuck hard. Repeated attempts simply pulled the dowel off the shed. (So much for that idea, huh?)

I could tell by the amount of wire left on the spools that I was almost all the way to the shed. The thought of pulling it all back and starting over was too much to bear. My arms already ached from the effort I’d expended. I called it quits to think about it some more.

I called my friend Bob. He told me to pull the wires out and check the connection between the wires and the pull line. He said the connection was probably getting hung up on one of the bends in the conduit. He said I should then bunch the wires together every 3 feet or so and wrap them with electrical tape. Then feed them through again.

I really didn’t want to do it. I knew that once I got the wire out, it would be a two-person job to feed it back in.

So I invited him for dinner. (Did I mention that there are no free meals here?) I grilled sausages and made a nice salad with fresh mozzarella and tomatoes from my garden. We ate outside as the sun was setting. It was very pleasant and relaxing.

After dinner, we pulled the wires out and bunched them with tape as he’d suggested. He reconnected the wire to the pull line using a different technique and we worked together to pull the line through.

And that’s when I got the really bad news: the wire wasn’t long enough.

You see, although I’d measured the trench distance, I failed to account for the sweep down from the building and the sweep up to the shed. The trench was 96 feet long and 3 feet deep. That added at least 8 feet to the length of the conduit, which stuck out at least a foot on either end. The wire was about 4 feet short of what I needed.

And no, splicing additional wires on was not an option.

So now I had about $150 worth of wire I couldn’t use.

Loose Wire
The wire guy at Home Depot gave me two bunches of wire: one set of 10 gauge and one set of 12 gauge.

The next day, I went back to Home Depot and bought 120 feet of each type of wire. I had to buy it off the bulk reels because the next size reels were 250 feet and I already had 100 feet of wire I didn’t need. When I talked to the wire measuring guy about my situation, he told me I could return the unused wire. All I had to do was get it back on the reels. (Talk about a job for a rainy day.) They’d just resell it from the bulk wire area.

Of course, now I had six loose strands of wire — not on reels — to feed into the conduit. Another two-person job. I prepped as well as I could and called my neighbor, Kathy, to come give me a hand. She promised to come later in the day, after work.

Wind Chimes
I hung my big wind chimes from the bottom of my front deck, just outside my front door. This spot is relatively sheltered from the wind so they don’t get tossed around much. I love the sound of these chimes and am so glad I didn’t leave them behind.

I busied myself with other odd jobs while I waited. I’d begun unpacking boxes with flower pots and other outdoor items in them. I was using the shed for anything garden or bee related. One of the boxes included my wind chimes. I hung the big, deep-toned ones by the building and the smaller ones by the shed. Later, when I heard them chiming, it brought back bittersweet memories of my home in Arizona, where they’d hung together at the front door for so many years.

This was the Friday before labor day. I was also expecting the Chelan PUD fiber optic guys to come by to re-run my fiber optic cable through the new conduit I’d laid to my building. (I’d cut the old fiber optic line when I took down the temporary power pole on Tuesday and didn’t have Internet either.) That afternoon, a PUD truck rolled up and a guy stepped out with some disappointing news: they wouldn’t be able to run the cable until Monday. No, Tuesday because Monday was a holiday.

Another three days without Internet. Ugh.

The PUD guy and I chatted for a while. Like everyone who comes by my place to do work, he commented on the view and what a “nice setup” I have. (Everyone uses that phrase: nice setup.) I told him I was doing all the electrical work myself and mentioned my current challenge: getting the wire run to the shed. I told him I was waiting for a friend to come help me.

That’s when he offered to help me.

I’m not an idiot. I said yes.

Wires Pulled
I sent this photo to my friend Bob to show him the hard part of the job was done.

He pulled at the shed, I fed the wire at the building. It took five minutes. I thanked him, still rather shocked at how easily it had been done. Then we wished each other a good weekend and he left.

I called Kathy and told her not to bother coming. Then I took a picture of the wire coming out of the conduit and the shed and texted it to Bob.

Wiring the RV Outlet

Before I could wire the RV outlet, I needed to finish work on the conduit at the shed. This meant adding a junction box and fittings and mounting the RV outlet panel.

It should come as no surprise that I needed another trip to Home Depot to get the fittings. The most challenging part was getting the fittings to downsize the 2 inch conduit to 1 inch conduit. That required a trip to Lowes because Home Depot didn’t have all the adapters I needed.

Conduit Done
In this shot, the conduit to the RV outlet is complete; the wire hanging outside the junction box is for the other circuit.

Because all this has to pass L&I inspection one day, it was important to do it right the first time. I used some scrap wood behind the conduit so I could clamp it to a solid surface. Then I cut the conduit to remove the damaged edges, assembled the fittings, and glued them all together. I used the junction box to separate the 10 gauge wires for the RV outlet from the 12 gauge wires for the other circuit I’d set up in the building.

Once the box was mounted, I wired the RV outlet. This wasn’t difficult at all; I’d already done one of these on my temporary power pole.

Then I went back to the building side of the setup. I had to drill a hole in my building (!) and fix up the conduit there. Again, I needed a good, weathertight seal that would pass L&I inspection. I also needed another trip to Lowes. (Of course.)

Once the wire was in the building, I ran it up to the service panel above it. I flipped off the main breaker and used my multi-meter to confirm that there was no power going to the board. Then I wired the white and green wires to the grounding bus and the black wire to the 30 amp circuit I’d bought. I snapped the circuit breaker into the board.

Or at least I tried to. The damn thing wouldn’t go in.

It took a while to figure out that the breaker I’d bought wasn’t compatible with the service panel. The breakers that came with the panel had an extra cutout that was necessary for a piece of metal to fit in. My repeated attempts to push the thing in was only scratching the plastic where that cutout should be.

I did not want to go back to Home Depot that day. I’d already been there twice and it’s at least an hour round trip drive.

Fortunately, I still had a 30 amp breaker in the temporary power pole now lying on the ground beside my driveway. I went out and pulled it off. I can’t tell you how relieved I was to see that it was compatible with my panel.

I attached the black wire to the circuit and snapped it in. Then I popped out the metal tabs on the board cover and put it on the panel. Finally, I turned on the main breaker and the 30 amp breaker I’d just installed. No breakers popped. So far, so good.

Plugged In
Plugged into my brand spanking new 30 amp RV outlet.

I went outside and swapped out the 100-foot 30 amp RV cord I’d been using for the temporary power pole with the 25-foot 30 amp cord stored in the RV basement. Then I plugged it in.

I went into the RV and looked at the microwave. The clock was lit up: 0:00. I had power. Success!

I can’t tell you how good it was to use my coffee maker the next morning.

Wiring the Rest of the Shed

After all this — hell, I’m tired from just writing about it — wiring the rest of the shed was pretty straightforward. I started it the next day after another trip to Home Depot.

First, I had to put a rectangular hole in the wall of the shed for the outside outlet. I marked where the outlet would go on the inside of the building and drilled holes in two opposite corners. Then I used my reciprocating saw with the wood blade on it to connect the holes along the lines I’d drawn. The resulting hole wasn’t neat, but it was the right size. I mounted the blue outlet box inside the shed facing out.

Then I mounted blue boxes for the inside outlet, light switch, and overhead light. I ran 12/2 wire from the outdoor outlet box to the indoor outlet box to the light switch box to the light box and tacked everything down with wiring staples.

Outdoor Outlets
Here’s what the outdoor wiring looks like on the side of my shed after wiring the 115v outlet.

Next, I had to put a round hole in the building for the wires to come inside. I fed the wires through various conduit and connectors and into the building. I glued and caulked where necessary to seal everything off neatly. From there, I ran the wires into the outdoor box.

Inside Wiring
The inside wiring, completed.

Then came the fun part: wiring the outlets and lights. The outdoor outlet had to be GFCI protected and I did that one first. Then the indoor outlet. Then the light switch.

Shed Light Fixture
This light fixture was originally mounted on the wall inside my building; it’s much better in the shed.

Finally, the light itself. I’d taken the fixture from the inside of my building after replacing it with a different style that I’d bought during one of my many trips to Home Depot. (Yes, I’m already replacing fixtures.)

When I was done with all the wiring and had checked it over to make sure it was right, I went back into my building to set up the 20 amp circuit. At the same time, I wanted to replace the 30 amp 2-pole circuit breaker I’d installed the day before with a single pole circuit breaker I’d bought to replace the incompatible one.

Completed Panel
When I was finished, I had three completed circuits: the small one for the panel area and two for the shed.

So, once again, I turned off the main breaker, tested the board to make sure power wasn’t flowing through it, and did some wiring work. The breakers snapped into place easily. I covered up the panel, turned everything back on, and went out to shed to test my work.

The GFCI had to be reset and tested; I followed the instructions to do that. I used a fan to test the outlets and flicked the light switch. Success!

Lessons Learned

I learned a lot during this project. First and foremost, the most difficult task ahead of me is probably going to be to run the wires. While it isn’t always physically demanding, it often requires two people. I suspect I’ll be making a lot of lunches and dinners for friends in the coming weeks.

I also learned that no matter how many times you go to Home Depot or Lowes to get the things you think you need for a project, you simply won’t get it all. There’s always another trip ahead of you. The solution is to always buy more than you need, including some things you might not need at all. Home Depot has a excellent return policy; each trip I make there starts with a stop at the return counter to bring back things I didn’t need. It all goes right back on my Home Depot credit card. I don’t even need to bring a receipt; they scan my card at the beginning of the transaction and can see exactly when I bought an item. No rush, either. I’ve returned things months after buying them.

I have a lot of electrical projects ahead of me. My goal is to complete one circuit each week, starting in my shop and garage before moving upstairs. I hope to have 90% of the wiring done before Thanksgiving. I’ll blog about the more interesting projects, like the arc lamp project I finished this past week.

Questions? Comments? Suggestions? Want to volunteer to help me pull wire? Use the comments form for this post. I’d love to heard your construction and wiring stories, too!